Velosolex 3800 and 4600 Parts

May 27, 2012

Contents 
A.   Parts Changes
B.   Parts Lists for Reference

C.   Parts Lists for Sale

1.   Flywheel magneto
2.   Clutch and drive roller
3.   Crankcase assembly
4.   Air filter and cylinder
5.   Carburetor and gas tank
6.   Engine supports
7.   Main frame
8.   Steering and fork assembly
9.   Controls and cables
10. Front brake
11. Pedal assembly
12. Saddle assembly
13. Luggage carrier
14. Front wheel
15. Rear wheel
16. Headlight
17. Tail light
18. Engine guard and muffler
19. Wiring
20. Solex hardware
21. For ♥VeloSolex♥ Lovers

 


A. Parts Changes

Only 1966 to 2005 Solex models with front engines are covered here.  

The Cyclomoteur 2200 engine was used on the S 2200 and on the S 3300. The 25-10-1962 date cast into the crankcase is not the date of manufacture. It is an approval date for the design. The approval date is the same for all years 1962-65.

The Cyclomoteur 3800 engine was used on the S 3800, the 4600, the 5000, and the Micron. The 14-3-1966 date cast into the crankcase is not the date of manufacture. It is an approval date for the design. The approval date is the same for all years 1966-88.

US models are blue. Models with photos are bold.

Solex 3800 Parts Changes 1966 to 1988

 

1966: 1. S3800 replaced S3300, reverse levers, brake closes throttle.
1966: 19″ rims, Cibie low headlight with plastic lens, Seima taillight.
1967: 2. S3800 DOT ’67-68 had a Maly tail-brake light, electric horn,
1967: sold in US states with stricter regulations NY, NJ, PA, HA, others.
1967: Metal gas tank became black plastic. 4 screw mud flap became 2 screw.
1967: 3. S3800 California ’67-68 had CEV 125 and 9313 lights.
1967: S3800 Luxe California ’70-71 added ss fenders, ww tires, white color.

1967: sold in US states with the strictest regulations CA, others.
1968: Right grip became twist type, allows slowing down without braking.
1968: 4. S3800 USA late ’68-74 had Cibie low headlight, Seima tail light.
1968: 5. S3800 Luxe USA ’68-71 had ss fenders, ww tires, red or blue color.
1972: No more red decal on the air filter cover.
1973: Headlight ground tab moved from fuel pump to headlight.
1974: No more gold pinstripes on the fenders.
1974: Renault buys Velosolex. Then Motobecane buys it from Renault.
1975: Atom 83mm rear hub and brake became Leleu 80mm.
1976: 6. S3800 Motobecane had Motobecane tail light and logo.

1983: 7. S3800 Motobecane Export had 5000 bars holding a CEV headlight.
1985: 8. S3800 MBK black, red or blue, CEV glass headlight with large bulb,
1986: Domino controls with self closing throttle, Solex Nostalgie logo,
1986: new handlebar, new decomp lever, Soubitez 4000 rear light.
1988: Final year of Solex 3800 production.

Solex Remakes Parts Changes 1995 to 2008


1995: 1. S3800 Impex re-made in Hungary same as S3800 MBK.
1999: 2. S3800 Impex DOT ’99-04 had Soubitez 4000 rear light.
2002: Ignition changed from SEV points to Impex CDI.
2004: S3800 Cyclopress DOT ’04-05 had a ULO 250 rear light.
2005: Final year of Impex S3800 production.
2005: 3. S4800 Mopex re-made in China, many different parts.
2006: 2005 to 2008 models were sold in the US.
2008: Final year of Mopex S4800 production.

Solex 4600 Parts Changes 1973 to 1980


1973: 1. 4600 V1 had reverse levers, Cibie, Seima lights, no switches.
1973: It was made in black, blue, orange and yellow. Front frnder white.
1974: 4600 V1 DOT ’74-75, at first had a resistor to simulate a brake light.
1975: Later had a Maly tail-and-brake light like on 3800 DOT.
1975: 2. 4600 V2 DOT ’75-76 had CEV headlight, tail light and switches,
1975: Magura controls with self-closing throttle, brake light switches.
1975: Same engine as 3800 except for magneto and side-mount lift lever.
1975: Had third stator coil, larger lights coil, and stronger rotor magnets.
1975: Had a crash bar with CEV rectangular reflectors. Front fender white.
1977: 3. 4600 V3 DOT ’77-78 had Magura, CEV, ULO lights, Aprilia switches.
1975: Had a crash bar with either rectangular or round reflectors.
1973: It was made in black, blue and yellow. Front fender color matches.
1978: Final year of Solex 4600 production.

Solex 5000 and Pli-Solex Parts Changes 1971 to 1978


1971: 5000 had 16″rims, reverse levers, high handlebars.
1973: 1. 5000 DOT ’73-74 had a Maly tail-brake light.
1978: Final year of Solex 5000 production.
1974: 2. Pli-Solex folder had forward levers.
1978: Final year of Pli-Solex production.

 

 


B. Parts Lists for Reference

Sources:  VSX solex-motobecane.com

 

1. 3800 motor parts (1966), dated by metal tank.
2. 3800 cycle parts (1966), dated by fixed right grip.
3. 3800 cycle parts (1977), dated by footnote.
4. 3800 cable parts (1975), has many errors.
5. 3800 motor parts (1975)

 

 


C. Parts for Sale

 

Part numbers: Motobecane (MBK) part numbers are 60000 to 69999. Solex 3800 part numbers are 00000 to 19999. Velocruz part numbers 90000 to 99999 are the same as Motobecane (MBK) numbers with “9” instead of “6”.

Solex part numbers: Most parts only use digits 1 to 5. Digits 6 to 7 are for color or finish. Digits 8 to 10 are for peculiar characteristics.

Solex part colors: Digits 6 and 7 are 00 for natural parts, 03 for orange, 04 for yellow, 05 for black, 15 for chrome, 16 for stainless (Inox), 18 for white, 19 for blue.

Hex head sizes: Solex nuts and bolts have different hex sizes. M6 is hex9, not 10. M8 is hex14, not 13. M10 is hex18, not 17. A bolt or nut with a standard hex size will substitute, at a lower cost.

Prices are bright green for new and dark green for used.

 


1. Flywheel Magneto

Solex Parts Figure 1 Flywheel Magneto
# qty Solex# MB#  price   1. Flywheel Magneto
1   1  11111 60771 $45.0 flywheel cover white
1   1  11111 60770 none   flywheel cover black

2   1  11797 60972 none   thin nut M10-1.25 x 3
3   1  11794 60969 $5.00rotor deflector
4   1  11795 60970 none   rubber gasket
5   1  11796 60971 $7.00flange nut M10 x 1.25 14hex .
6   1  11466 60845 none   rotor 4600 V1, 3800, 3800 MBK
6   1  12131 61219 none   rotor  4600 V2,V3 and some 3800 .
7   1  12703 61303 $3.00condenser screw M4-0.75 x 15 (not 0.70)
8   4  11081 60763 $2.00coil screw M4-0.75 x 20 3800
8   2  11081 60763 $2.00coil screw M4-0.75 x 20 4600 V2,V3
9   1  00056 60002 $1.00nut M4-0.75 x 3.5 (not 0.70)
10 1  11191 60802 none   condenser
11 1  11117 60772 none   ignition coil SEV Marchal
12 1  11118 00000 none  lighting coil  for S4600 V1, S3800
12 1  13294 13294 $35.0lighting coil 35w S4600 V2,V3
13 1  13309 13309 $35.0stoplight coil 18w S4600 V2,V3
14 1  00925 60082 none  lighting coil terminal 
15 3  00959 60084 $1.50 points bolt M4-0.75 x 7 (not 0.70)
16 1  11220 60805 $2.00circlip tiny for points
17 1  11219 60804 $2.00fiber washer
18 1  11947 61014 none   points 3-part SEV Marchal
19 2  00339 60036 $0.80 washer ∅4-8 x 0.7
20 1  11120 60775 none   points complete SEV Marchal
21 0  11147 11147 none   coil screw M4-0.75 x 22 3800
21 2  11147 11147 none   coil screw M4-0.75 x 22 4600 V2,V3
22 1  11416 60843 none   plug wire terminal
23 1  12686 61299 none   threaded terminal
24 1  11660 60934 none   plug wire complete

Flywheel (rotor) has at least two versions, identified by the different magnets.

SEV Marchal  SEV means Société d’Equipements pour Véhicules automobiles.  SEV (France) has no relation to CEV (Italy). SEV combined with Marchal in 1963, and then was bought by Ferodo in 1970. Ferodo bought CIBIE lights, and then became Valeo in 1980.

 


2. Clutch and Drive Roller

Solex Parts Figure 2 Clutch and Drive Roller
# qty Solex# MB#  price   2. Clutch and Drive Roller 
1   1  12104 61215 none  screw M6-1.0 x 44
2   1  11094 11094 none   stator plate
3   1  00778 60074 none  flywheel bearing

4   2  10808 60491 none   crank nut M16-1.25 thin
5   2  11307 60815 $3.00 clutch spring 
6   1  11853 60978 none   clutch complete 
7   1  11851 60977 $15.0 deflector and  gasket
8   1  13052 61348 none   washer ∅17.1-21.8 x 0.5

9   1  12546 61287 none   drive roller assy 
10 2  10762 60484 $5.00 cover clip fresh rubber
11 2  00000 60816 none   clutch pad

 


3. Crankcase


# qty Solex# MB#  price   3. Crankcase Assembly
1   1  11132 60781 none   special bolt

2   1  11131 60780 $3.00 spark plug lead holder
3   1  50021 62254 $9.00 lift lever ’71-74 no notches note 1
3  50021 62254 $13.0 lift lever ’74-85 with notches note 1
4   1  11169 60792
$4.00 coil spring ∅12 x 14 stiff

5   1  10454 60434 $6$2 pump seating plate
6   1  00281 60023 $10.0 fuel pump membrane
7   1  11470 60846 none   fuel pump see note 1 
7a 1  00000 00000 none   top cap no stud 4600
7b 1  00000 00000 $6.00 top cap-stud 3800
7c  1  00413 60043 $1.50 copper washer ∅6-10 x 0.5
7d11469 00000 $3.50 fuel pump check ball  
7e 2  00000 00000 none   fuel pump ball seat  
8   4  11081 60763 $2.00 fuel pump bolt M4-0.75 x 20 (not 0.70)
9   2  00670 60056 $2.00 drain bolt M6 x 10 hex9
10 1  10199 60414 $5.00 case gasket
11 2  13099 61361 $0.25 lock washer ∅6 spring
12 1  10199 60413
$20.0 crankcase end cover

13 6  00445 60044 $2.00 case bolt M6 x 15 hex9
14 2  10231 60415 $3-$2 case bolt M6 x 20 hex9
15 2  00413 60043
$1.50 copper washer ∅6-10 x 0.5
16 1  00231 60019 $0.80 washer ∅6-12 x 1.2

17 1  00318 60029 $2.00 bolt M6 x 10 hex9-phil
18 4  00134 60015 $3.00 cylinder stud M6 x 28 
19 1  11528 60867 $5.00 rod nut  M10-1.0 x 5 hex14
20 1  00307 60024 $3.00 washer M10-0.8 x 19
21 1  11474 60849 $12.0 rod bearing race M10 x 14 x 13.3
22 1  10840 60497 none   piston assy with rod
00 1  00000 00000 none   rod needle bearing DL1413 ∅14-20 x 13
00 1  00000 00000 none   piston needle bearing DL1212 ∅12-18 x 12
23 1  50031 62154 none   lift crank ball 4600

24 1  50025 62255 none   lift crank 4600, ’71-74 no roller for early lever
2450025 62255 $20.0 lift crank 4600, ’74-85 with roller for late lever
25 1  11169 60792 none   lift crank spring 4600
26 2  00231 60019 $0.80 lift crank washer 4600 ∅6-12 x 1.2
27 1  50124 62211 none   lift crank guide 4600
28 1  13035 61342 none   crankcase with crankshaft
29 1  10307 60421 $2.00 lever pivot bolt M6 x 45 hex9

30 3  11333 60817 $10.0 piston ring 39.5 x 1.7 flat ends
31 1  50030 62153 $2.00 spacer ∅6-9 x 4

Note 1: Models 3800 Export, 4600, 5000 and Pli-Solex have a high headlight that would interfere with a top mounted engine lift lever. So they have a side mounted engine lift lever. It came in early and late versions. The lever and crank must be for the same version.


Top, early lift lever 50021 and crank 50025. Bottom, late lift lever 50021 and crank with roller 50025. They both have the same Solex and Motobecane part numbers. Here we use italics to mean version 2.

Note 2: The Solex fuel pump has to move gasoline uphill to the carburetor using crankcase pressure pulses. The membrane and maybe the plastic seats and balls are needed often to replace deteriorated, worn or sticky ones.

When the top cap or post is unscrewed, the top check ball can easily fall out and get lost. Often a not working fuel pump only needs a ball, or a new membrane. Pumps sold without the top cap or post are usually missing the top ball.

The pump check balls can be tested by blowing and sucking through a piece of small rubber hose or fuel line. The lower line only blows and does not suck. The upper line only sucks and does not blow.


From La pompe à essence Solex moby92.com. There are two glass balls placed on two conical plastic surfaces (seats). Each ball and seat works like a one-way valve. The gasoline can only flow in the direction that makes the ball lift off of the seat.

There are pressure variations in the crankcase that make the pump membrane move. When the piston goes up, the membrane sucks the gasoline, the bottom ball rises, the top ball closes the valve. When the piston goes down, the membrane pushes the gasoline back, the bottom ball closes the valve, the top ball rises, the gasoline goes to the carburetor.

If a ball is stuck by dried deposits, the pump does not deliver anything. If the top ball is missing, the pump sucks at the same time from the top and the bottom, it is difficult to prime, once primed, it does not deliver much, the engine can run out of gasoline. If the conical surfaces of the seats are damaged, it is the same thing. If the copper washer is missing, the balls will have less space, the pump will flow maybe or not at all, and it will leak from the top.

 


4. Air Filter and Cylinder


#  qty Solex# MB#  price   4. Air Filter and Cylinder 
1    1  11413 60841 none   top bolt M6 x 12 hex9
2    1  10612 60455 none   washer M6
3    1  11410 60835 none   filter cover orange
3    1  11410 60836 $30.0 filter cover yellow
3    1  11410 60837 none   filter cover black
3    1  11410 60839 none   filter cover blue

4    1  11032 60759 $5.00 air filter collar
5    1  11031 60758 none   air filter

6    1  11366 60820 none   air filter body

7    1  11879 60980 $5.00 cover support
8    1  11499 60859 $6.00 decomp nut
9    1  11169 60792 none   decomp spring
 
10  1  12386 61263 $7.00 decomp lever
11  4  10307 60421 $3.00 head bolt
12  1  50026 62152 none   head plate 4600 with cable stop 
12a 1 11501 60861 none   head plate 3800 with lift lever
12b 1 00000 60202 none   head plate 3800 MBK w/lever, stop
13  4  11146 60786 $3.00 head spacer ∅6-9 x 20.7
14  1  11472 60848 $0.40 spark plug nut M4
15  1  00779 01547 $5.00 spark plug NGK BR5HS

16  1  00142 60016 $8.00 cylinder gasket
17  4  13099 61361 $0.25 cylinder lock washer ∅6

18  4  00050 60000 $1.50 cylinder nut M6 x 6 hex9
19  1  10839 60496 none   cylinder   
20  1  10522 60437 $7.00 head gasket  
21  1  11373 60821 $40.0 cylinder head good used
22  1  11498 60858 none   decomp valve

 


5. Carburetor and Gas Tank

Solex Parts Figure 5 Carburetor and Gas Tank
# qty   Solex# .00.0  MB#  price  5. Carburetor and Gas Tank  .
1   1  11648.05.000 60918 none   gas tank black plastic
1   1  11648.18.000 60919 $50.0 gas tank white plastic
 0    Z822 00.000 00000 $80.0 gas tank for ’58-59 Solex 1400 .
2   1  08236.80.000 60169 none   overflow hose ∅9-12 x 90
3   1  08291.00.000 60176 $4.00 tank lid o-ring ∅38 x 3.0 (44 od)
4   1  13177.05.000 61376 $15.0 gas tank lid black
4   1  13177.18.000 61377 $15.0 gas tank lid white
5   1  11809.00.000 60976 15-10 fuel line (tank to pump)
6   1  13038.00.000 61345 $7.00 fuel filter (in tank)
7   1  00050.00.000 60000 $1.50 exhaust nut M6 x 6 hex9
7   1  00050.00.000 60000 $0.60 exhaust nut M6 x 6 hex10
8   1  11006.00.000 60753 $55.0 exhaust pipe assy
9   1  11773.00.000 60964 15-10 fuel line (pump to carb) 
10 2  11171.00.000 60793 $2-$1 bolt  M6 x 12 hex9
10 2  11171.00.000 60793 1- .50 bolt  M6 x 12 hex10 
11 1  11534.00.000 00000 none   throttle opening spring note 1
11 1  00571.00.000 60869 none   throttle closing spring note 2
12 1  11494.00.000 60854 $12.0 cable bracket
13 1  11655.00.046 60925 $9.00 throttle lever
14 1  00411.00.000 60042 $1.00 pinch washer ∅4-10 x 1
15 1  00343.00.000 60037 $2.00 pinch bolt M4 x 8 hex7
16 1  11496.00.000 60856 $5.00 pivot bolt M6x12 ∅8×7 hex9
17 1  00104.00.026 00000 $6.00 fuel jet 26cc
17 0  00104.00.027 00000 $6.00 fuel jet 27cc
17 1  00104.00.028 60183 $9.00 fuel jet 28cc note 3
17 0  00104.00.029 00000 $8.00 fuel jet 29cc
17 0  00104.00.030 00000 $6.00 fuel jet 30cc
17 1  00104.00.032 00000 $9.00 fuel jet 32cc note 4
18 1  11490.00.000 60851 $15.0 throttle barrel
19 1  10900.00.000 60501 $5.00 choke lever
20 1  11651.00.000 60921 none   carburetor Solex 6.5 L1 #28 note 3
20 1  11651.00.046 60923 none   carburetor Solex 6.5 L1 #32 note 4
21 1  13039.00.000 61346 $6.00 fuel filter (in carb)
22 1  10546.00.000 60441 $3.00 rubber square ring ∅15-19 x 2
23 0  10091.00.275 00000 $5.00 air jet 275cc
23 0  10091.00.301 00000 $5.00 air jet 301
23 0  10091.00.401 00000 none   air jet 401
23 0  10091.00.551 00000 $5.00 air jet 551 
23 0  10091.00.601 00000 $5.00 air jet 601
23 1  10091.00.651 60406 $6.00 air jet 651 
23 0  10091.00.901 00000 $5.00 air jet 901
24 1  10533.00.000 60440 $10.0 choke assembly
25 1  11493.00.000 60853 $4.00 throttle grid
26 1  10547.00.000 60442 $3-$1 inlet pipe seal ring ∅10.3-12.5 x 5
27 1  10551.00.000 60445 $7.00 inlet pipe special nut
28 1  00408.00.000 60041 $7.00 intake gasket
29 1  11143.00.000 60785 $18.0 inlet-exhaust pipe good-used
30 1  00670.00.000 60056 $2.00 exhaust bolt M6 x 10 hex9
31 1  11650.00.000 60920 $10.0 throttle pulley
32 1  11644.00.000 60917 $8.00 gas tank mount
00 1  11946.00.000 00000 none   carb gasket set 4-piece
00 1  00343.00.000 00000 none   screw

Solex Tanks 1  Solex Tanks 2
Left, Z822 metal tank for 1958-59 Solex 1400
Right, plastic tank for 1973-79 4600, 5000

Note 1. 11534 throttle opening spring is on models with reverse levers. The throttle is normally wide open unless the grip is twisted forward or the brake is applied. It measures ∅5 x 37mm. It has less coils. When installed it has 2 mm of preload.

Note 2. 00571 throttle closing spring is on models with forward levers. The throttle is normally closed unless the grip is twisted backward. It measures about ∅5 x 40mm. It has more coils. When installed it has 3 mm of preload.

Note 3. The 11651.00.000 = 60921 carb with 28cc fuel jet is on 3800, 4600 V1, 4600 V3, 3800 MBK, 3800 Impex.

Note 4. The 11651.00.046 = 60923 carb with 32cc fuel jet is on 4600 V2.

 


6. Engine Supports


# qty Solex# MB#  price   6. Engine Supports 
1   1  13260 13260 $45.0 engine cover 4600 yellow
1   1  13260 61383 none   engine cover 4600 orange
1   1  13260 61384 none   engine cover 4600 black
1   1  13260 61385 none   engine cover 4600 blue
1   1  50079 00000 none   engine cover 5000 
1a 1  11656 60204 none   eng cov 3800 black w/bulb socket

2   11388 60827 $9.00 front mudguard yellow
2   11388 60825 none   front mudguard orange
2   1  11388 60826 $9.00 front mudguard black
2   11388 60831 $9.00 front mudguard white
3   1  11880 60981 $16.0 eng plate assy right black
4   1  00319 60030 none   engine axle ∅8 with M6 ends
5   1  00310 60026 none   washer ∅6-15 x 1.5

6   2  00320 60031 none   silentbloc  motor mount rubber tube
7   2  00311 60027 none   washer ∅8-16 x 1.2

8   2  11666 60935 $3.00 engine mount bolt M6x12 ∅8×3 hex12
9   1  11881 60982 none   engine plate assy left black
10 2  11907 60988 $3.00 lock plate
11 4  00050 60000 $1.50 nut M6 x 6 hex9
12 2  50053 62167
$6.00 step nut M6x4 step ∅10×1 hex14
13 2  12057 61207 $1.50 nut M8-1.0 x 6.5 domed

14 2  11387 60824 $1.00 washer  ∅8-14 x 2.0
15 2  10727 60474 $3.00 bolt  M8-1.0 x 15 thin flange hex
16 2  00670 60056 $2.00 bolt M6 x 10 hex9

17 1  11129 60779 $6.00 cover plate

18 2  11905 60987 $5.00 suspension spring
19 2  10231 60415 $3-$2 bolt M6 x 20 hex9

20 2  00269 60021 $2.00 friction washer ∅6-20 x 1.5
21 2  11128 60778 $5.00 friction plate curved slot + hole
22 2  00270 60022 $2.00 friction washer ∅8-20 x 1.5
23 2  11169 60792 none   spring

24 2  11183 60800 $5.00 step nut M6x5 step ∅8×12 hex9

 


7. Main Frame


# qty  Solex# 00000 MB#  price   7. Main Frame .
1   1  12695.03.000 61300 $50.0 frame orange
1   1  12695.04.000 61300 none   frame yellow
1   1  12695.05.000 61300 none   frame black
1   1  12695.19.000 61300 none   frame blue

2   2  10721.00.000 60473 $6.00 step nut M10-1.0 

3   1  12215.00.000 61236 $3.50 nut M9.5-1.0 x 6.5 hex14
4   2  11253.00.000 60806
$8-$5 bolt M8-1.0×9 step ∅11×3 hex14
5   4  00634.00.000 60053 none   nut M8-1.0 x 6.5 hex14
6   1  11562.05.000 60894 none   center stand black
7   1  11916.00.000 60999 $7.00 stand spring
8   2  11579.00.000 60900 none   spacer ∅14-18 x 24
9   1  11558.03.000 60890 none   chain guard orange
9   1  11558.04.000 11558 none   chain guard yellow
9   1  11558.05.000 60891 none   chain guard black
9   1  11558.19.000 60892 none   chain guard blue
10 1  12214.00.000 61235 $6.00 bolt 9.5 x 55 hex14
11 2  11580.00.000 60901 none   spacer ∅14-18 x 16

12 2  10804.00.000 60490 $8.00 frame bolt M10-1.0 x 110 hex18
13 1  11552.03.000 60871 none   R lower rear orange  
13 1  11552.04.000 11552 none   R lower rear yellow
13 1  11552.05.000 60872 none   R lower rear black
13 1  11552.19.000 60873 none   R lower rear blue
14 1  11556.03.000 60884 none   R carrier support orange  
14 1  11556.04.000 11556 none   R carrier support yellow
14 1  11556.05.000 60885 none   R carrier support black
14 1  11556.19.000 60886 none   R carrier support blue 

15 6  00636.00.000 60054 $1.00 washer ∅8-14 x 2
16 1  11912.03.000 60994 none   lower fender support orange
16 1  11912.04.000 60995 none   lower fender support yellow
16 1  11912.05.000 60996 none   lower fender support black
16 1  11912.19.000 60998 none   lower fender support blue
17 2  10715.03.000 60467 none   carrier stay orange
17 2  10715.04.000 10715 none   carrier stay yellow
17 2  10715.05.000 60469 none   carrier stay black
17 2  10715.19.000 60470 none   carrier stay blue
18 3  00670.00.000 60056 $2.00 bolt M6 x 10 hex9
19 2  00051.00.000 60001 $1.50 nut M6 x 4 hex9
20 1  11582.00.000 60903 none   bolt M8-1.0 x 109 hex14
21 1  00231.00.000 60019 $0.80 washer ∅6-12 x 1.2
22 4  11204.00.000 60803 none   bolt M8-1.0 x 14.5 hex14
23 1  11553.03.000 60874 none   L lower rear orange  
23 1  11553.04.000 11553 none   L lower rear yellow
23 1  11553.05.000 60876 none   L lower rear black
23 1  11553.19.000 60878 none   L lower rear blue
24 1  12150.03.000 12150 none   rear fender orange
24 1  12150.04.000 12150 none   rear fender yellow
24 1  12150.05.000 12150 none   rear fender black
24 1  12150.19.000 12150 none   rear fender blue
24 1  11910.03.000 11910 none   r fender orange no lic. holes
24 1  11910.04.000 60989 none   r fender yellow no lic. holes
24 1  11910.05.000 60991 none   r fender black no lic. holes
24 1  11910.19.000 60993 none   r fender blue no lic. holes
25 2  10401.00.000 00000 none   bolt M8-1.0 x 13 hex14
25 2  11668.00.000 60936 none   step spacer
26 1  11555.03.000 11555 none   seat frame orange
26 1  11555.04.000 11555 none   seat frame yellow
26 1  11555.05.000 60883 none   seat frame black
26 1  11555.19.000 11555 none   seat frame blue
27 1  11572.00.000 60897 none   foot rest grey
28 1  11561.00.000 60893 none   frame moulding
29 1  11019.00.000 60755 none   wire guide
30 1  11557.03.000 60887 none   L carrier support orange  
30 1  11557.04.000 11557 none   L carrier support yellow
30 1  11557.05.000 60888 none   L carrier support black
30 1  11557.19.000 60889 none   L carrier support blue
31 2  10401.00.000 00000 $6.00 bolt M8x13 hex14-sunk note 1
31 2  12072.00.000 61209 $3$2 bolt M8-1.0 x 12 hex14 

Note 1: 10401 is listed in the ’66 S3800 parts catalog, but most later 3800’s and all 4600’s have 12072.

 


8. Steering and Fork


qty Solex# 00000  MB#  price   8. Steering and Fork Assy .
1   1  41242.00.000 61765 $20.0 expander bolt assy 4600
1   1  11088.00.000 00000 none   expander bolt assy 3800
2   1  12139.03.000 61220 none   headlamp bracket orange
2   1  12139.04.000 61221 none   headlamp bracket yellow
2   1  12139.05.000 12139 none   headlamp bracket black
2   1  12139.19.000 61222 none   headlamp bracket blue
3   1  13298.00.000 13298 none   handlebar stem

4   1  20575.00.000 61447 $2.00 handlebar bolt 4600 M8 x 22 x 1.0
5   1  11940.00.000 61007 none   top nut
6   1  12273.00.000 61242 none   washer
7   1  11939.00.000 61006 none   adjustable cone
8   2  11675.00.000 60937 $3.00 bearing ball set 5/32″
9   1  10114.00.000 60411 $7.00 upper bearing cup ∅30
10 1  10113.00.000 60410 none   lower bearing cup ∅30
11 1  11937.00.000 61003 none   lower cone
12 1  10055.03.000 61350 none   support plate left orange
12 1  10055.04.000 61351 none   support plate left yellow
12 1  10055.05.000 61352 none   support plate left black
12 1  10055.19.000 61353 none   support plate left blue
13 1  10954.03.000 60521 none   fork blade left orange
13 1  10954.04.000 60522 none   fork blade left yellow
13 1  10954.05.000 60533 none   fork blade left black
13 1  10954.19.000 60534 none   fork blade left blue
14 1  10953.03.000 60517 none   fork blade right orange
14 1  10953.04.000 60518 none   fork blade right yellow
14 1  10953.05.000 60519 none   fork blade right black
14 1  10953.19.000 60520 none   fork blade right blue
15 1  12901.03.000 61321 none   support plate right orange
15 1  12901.04.000 61322 none   support plate right yellow
15 1  12901.05.000 61323 none   support plate right black
15 1  12901.19.000 61324 none   support plate right blue
16 4  10401.00.000 00000 $6.00 bolt M8x13 hex14-sunk early

16 4  12072.00.000 61209 $3$2 bolt M8-1.0 x 12 hex14 late
17 1  10966.03.000 60532 none   fender brace left orange
17 1  10966.04.000 60533 none   fender brace left yellow
17 1  10966.05.000 60534 none   fender brace left black
17 1  10966.19.000 60535 $5.00 fen. brace L blue rusted
18 2  10266.00.000 60418 $3-$2 bolt M6 x 12 hex9
19 1  10965.03.000 60526 none   fender brace right orange
19 1  10965.04.000 60527 none   fender brace right yellow
19 1  10965.05.000 60528 $8.00 fender brace right black
19 1  10965.19.000 60530 $5.00 fen. brace R blue rusted
20 1  10584.00.000 60448 none   splash guard black
21 1  11942.00.000 61010 $7.00 splash guard clamp shiny new
22 1  11941.03.000 11941 none   front fender orange
22 1  11941.04.000 11941 none   front fender yellow
22 1  11941.05.000 61008 none   front fender black
22 1  11941.19.000 11941 none   front fender blue
23 3  00051.00.000 60001 $1.50 nut thin M6 x 4 hex9
24 3  00670.00.000 60056 $2.00 bolt M6 x 10 hex9
25 1  10969.03.000 60538 none   engine shield orange
25 1  10969.04.000 60539 none   engine shield yellow
25 1  10969.05.000 60540 none   engine shield black
25 1  10969.19.000 60543 none   engine shield blue
26 1  11661.00.000 11661 none   rectangular nut M6
27 1  12965.03.000 61334 none   fork bare orange
27 1  12965.04.000 61335 none   fork bare yellow
27 1  12965.05.000 61336 none   fork bare black
27 1  12965.19.000 61337 none   fork bare blue
28 1  00803.00.000 00803 $1.50 square nut M8-1.0 x 7

 


9. Controls and Cables

  
# qty Solex# price  9a. Reverse levers ’66-86 3800
6     1 00788 none   decomp lever nut
52   1 41116 none   bell assembly
53   1 12341 none   left lever complete
54   1 12345 none   left fixed grip grey
56   1 10270 none 
  brake conduit ∅5 grey per meter
57   1 12185 $5.00 front brake inner wire 860
57   1 12185 $10.0 front brake cable 680 x 860 grey

58   1 12182 none  ’68-on slow-down circlip
59   1 12145 none  ’68-on slow down cursor
60   1 12146 none  ’68-on right twist grip grey
61   1 08305 $3.00 ’68-on throttle conduit 432 grey
62   1 12187 $5.00 ’68-on throttle inner wire 600
62   1 12187 $10.0 ’68-on throttle cable 432 x 600 grey
63   1 12178 $45.0 ’68-on right lever complete
64   1 10307 none   decomp bolt M6-1.0 x 45
65   1 13099 none   decomp lock washer ∅6
66   1 11146 none   decomp spacer ∅6.3-9.3 x 3
67   1 11508 none   decomp washer
68   1 11541 none   decomp spacer
69   1 11503 $15.0 decomp lever grey plastic
70   1 11509 none   decomp spring
71   1 11507 none   decomp adjuster nut
72   1 11502 none   decomp pull rod (spoke)
111 1 12365 none   handlebar ’66-74 3800
111 1 11018 none   handlebar pre-’66
112 1 11088 none   expander bolt complete 3800
192 1 11800 $5.00 rear brake inner wire 1660
192 1 11800 
$11.0 rear brake cable 1093 x 1660 grey
198 1 12185
$5.00 front brake inner wire 860

Solex right inverted lever with cable wires loose  Solex right inverted lever with cable wires taut  Solex right inverted lever with cable wires taut, end view
Right control with wires loose, with wires taut, and end view.

The Solex reverse right brake lever also controls the throttle. Either squeeze the brake or twist the grip to close the throttle. A cam in the grip pushes that little trigger (center photo) which pulls the throttle wire. The single-ended throttle and brake wires are ordinary “universal” moped inner wires.

 


 
# qty Solex#  MB#  price  9b. Reverse levers ’74-77 4600 V1
97   1 00788 00000 none   decomp lever nut
98   1 11793 00000 none   washer ∅6.5-17 x 1.5
104 1 08258 00000 $4.00 slow down conduit xxx 500=19.7″
105 1 10270 00000 $5.00 front brake conduit xx  735=28.9″
106 1 50061 00000 $5.00 front brake inner wire  910=35.8″
107 1 50063 00000 $5.00 slow down inner wire   690=27.2″
108 1 12979 00000
$7.00 rear brake inner wire 1740=68.5″
109 1 50071 00000 $5.00 decomp. inner wire xx 440=17.3″
110 1 10270 00000 $6.00 rear brake conduit xx 1155=45.5″
111 1 08258 00000 $4.00 decomp. conduit xxxx  350=13.8″
163 1 12178 00000 $45.0 right lever complete
164 1 12146 00000 none   right grip fixed grey
165 1 12145 00000 none   slow down cam
166 1 41475 00000 none   handlebar 4600 V1
167 1 12241 00000 none   handlebar stem 4600
168 2 20575 61447 $2.00 handlebar bolt M8-1.0 x 22
171 1 41242 61765 $22.0 expander bolt complete 4600
172 1 10307 00000 none   decomp bolt M6-1.0 x 45
173 1 11146 00000 none   decomp spacer ∅6.3-9.3 x 3
174 1 41387 00000 none   sleeve end bracket
175 1 11503 00000 $15.0 decomp thumb lever  grey plastic
176 1 11541 00000 none   decomp spacer ∅6.3-9.3 x 12.5
177 1 12341 00000 none   left lever complete
178 1 12183 00000 none   bracket fixing screw
179 1 12345 00000 none   left grip fixed grey
180 1 41116 00000 none   bell assy
201 1 12182 00000 none   twist grip ring
000 1 00000 00000 $13.0 rear brake cable 45.5 x 68.5″ grey
000 1 00000 00000 $10.0 front brk. cable  28.9 x 35.8″ grey
000 1 00000 00000 none   slow down cable 19.7 x 27.2″ grey
000 1 00000 00000 none   decomp. cable x 13.8 x 17.3″ grey

 


 
# qty Solex# MB# price   9c. Magura ’75-80 4600 V2,V3
0   1 13305 13305 none    handlebar 4600 V2,V3 no holes

1   1 13312 61398 $32.0 CEV 8040 light switch note 1
2   1 13313 61397 $54.0 CEV 8177 kill switch note 1

3   1 13301 61395 none   left control assy 
4   1 13302 61394 none   right control assy 
5   1 13365 13365 none  thumb lever 
6   2 13400 13400 $4-$2 pivot bolt & nut
7   2 13500 13500 $4.00 anchor pin 
8   1 10000 61365 $2.00 P5 cable pinch bolt
9   2 13309 13309 $2.00 clamp bolt M6 x 16 dome-slot
10 2 13317 13317 $3.00 A2 cable adjuster M6 hex
11 2 13311 61396 $2.00 brake light switch boot
12 2 13311 61396 $15.0 brake light switch CEV 9343 
12 2 13311 61396 $9.00 substitute Domino 2218.20.04 
13 1 13301 13301 $25.0 left lever used straightened
14 1 13364 13364 $20.0 right lever new
15 1 00000 00000 $40.0 left housing 12p
16 1 13304 13304 $54.0 right housing 13p
17 1 13315 13315 none   left grip 22 x 100 ribbed
18 1 13315 13315 none   right grip 24 x 100 ribbed
18 1 13315 13315 $12.0 grip set Magura 100 ribbed
19 1 00000 00000 $30.0 twist tube 24 x 100


qty Solex# MB# price  9c. Cables for Magura controls
11 1 00000 00000 $11 rear brake cable   39.4 x 57.5″ grey
12 1 08346 60178 $6   rear brake conduit 1000=39.4″ grey
13 1 13307 13307 $5   rear brk inner wire 1460=57.5″
15 1 00000 00000 $9   front brake cable  24.0 x 28.3″ grey
16 1 08346 60178 $4   front brake conduit  610=24.0″ grey

17 1 13306 13306 $5   front brk inner wire 720=28.3″
19 1 00000 00000 $13 decomp cable xx  14.8 x 16.7″ grey
20 1 00000 00000 $3   decomp conduit xx  375=14.8″ grey
21 1 13308 61453 $7   decomp inner wire  425=16.7″
23 1 00000 00000 $11 throttle cable xxx 21.1 x 27.6″ grey
24 1 08347 60179 $4   throttle conduit xxx 535=21.1″ grey
25 1 13332 13332 $7   throttle inner wire x 700=27.6″
00 1 00000 00000 $39 cable set 11 15 19 23 grey
00 1 00000 00000 $38 cable set 11 15 19 23 black


Note 1: For substitute switches or switch parts see switches

Note 2: For substitute control parts see Magura.

Note 3: For all Solex cable parts see Parts-Cables-Solex.

 


 
34  Solex# MB#  price   9d. Domino ’85-05 3800
’85-88 S3800 MBK, ’99-05 S3800 Impex
see Domino 80’s Black Controls for parts, scroll to Type S

 

 


10. Front Brake

Solex Parts Figure 10 Front Brake Assembly
# qty Solex# MB#  price   10. Front Brake .
1   1  10496 60506 none   brake cover orange
1   1  10496 60507 none   brake cover yellow
1   1  10496 60508 none   brake cover black
1   1 
10496 60511 none   brake cover blue

2   1  10338 60423 $20.0 brake bar assy
3   1  12185 00000 $00.0 F cable 680+180 for 3800 
3   1  50061 00000 $00.0 F cable 730+180, 4600 V1
3   1  13306 13306 $00.0 F cable 610+110, 4600 V2 
4   1  10750 60481 none   brake spring

5   2  00788 60076 $3-$2 nut M6-1.0 x 5 hex9 rounded
5   2  00788 60076 $0.30 nut M6-1.0 x 5 hex10

6   2  50055 62169 none   lock nut

7   1  10948 60513 none   right brake arm

8   2  00772 60070 none   brake shoe, says Sphinx 
9   2  10920 60503 $5.00 bolt M6 x 22, thin square head

10 1  10949 60514 none   left brake arm
11 1  00050 60000 $1.50 nut M6-1.0 x 6 hex9
11 1  00050 60000 $0.60 nut M6-1.0 x 6 hex10

12 2  10919 60502 $5.00 brake support
13 2  50054 62168 none   brake stirrup spindle

14 2  13281 61386 none   nut

15 2  12662 61296 $15.0 brake pad assy  plain shiny new
16 1  10000 60512 none   brake support plate

17 2  10000 60504 none   brake shoe holder

 


11. Pedal Assembly


# qty Solex# MB#  price   11. Pedal Assembly 
1   1  12770 61307 none  crank reinforcement
2   2  10764 60485
$3.00 washer ∅16-23 x 1
3   1  11778 60965
$45.0 right crank-sprocket 9/16, like new

4   1  11779 60966 $10.0 chain 83+1 links with master
5   1  00776 60072 $2.00 master link  ordinary bicycle chain
6   1  13141 61371 $5.00 cable stop with adjuster 
7   1  10612 60455 none  washer ∅6

8   1  10696 60465 $15.0 crank spindle
9   1  10736 60476 none  spacer ∅16-20? x ??

10 2  10738 60061 none  cotter pin assy 9.0 mm special wedge
11 1  11585 60905 $30.0 left crank 9/16 thread, like new

12 1  11177 60063 none  left pedal   M14-1.25 French thread
13 1  11177 60064 none  right pedal M14-1.25 French thread
00 1  11117 00000 $20.0 14b pedal set classic M14-1.25

 

 


12. Saddle

Solex Parts Figure 5 Carburetor and Gas Tank

# qty Solex# MB#  price   12. Saddle Assembly
0   1  11586 00000 none   seat complete

1   1  11587 60909 none   seat cover grey
1   0  11587 60909 $8.00 sheep skin seat cover
2   1  11719 60948 $0.80 nut M8-1.25
3   2  11591 60912 none   adjusting washer ∅8.5-25 x 3
4   1  11590 60911 $0.60 bolt M8 -1.25 x 25 
5   1  11718 60947 $1.50 washer ∅8.5-20 x 2
6   1  11589 60910 none   main spring
7   8  11723 60950 none   lateral spring
8   3  11722 60949 none   central spring

 


13. Luggage Carrier

Solex Parts Figure 13 Luggage Carrier
# qty Solex# MB#  price   13. Luggage Carrier 
1   1 10000 60879 none   luggage rack orange
1   1 10000 11554 none   luggage rack yellow
1   1 11554 60880 none   luggage rack black
1   1 10000 60882 none   luggage rack blue
2   2 00670 60056 $2.00 bolt M6 x 10 hex9
2   2 00670 60056 $0.80 bolt M6 x 10 hex10
3   1 11581 60902 none   spacer ∅10.5-13.5 x 58
4   2 00231 60019 $0.20 washer ∅6
5   2 00051 60001 $1.50 nut thin M6 x 4 hex9
5   2 00051 60001 $2-1   nut thin M6 x 4 hex10
6   1 00768 60067 none   air pump black
7   1 10000 10610 none   tool box orange
7   1 10000 60452 none   tool box yellow
7   1 10610 60453 none   tool box black
7   1 10000 60454 none   tool box blue
8   1 00769 00000 $5.00 pump hose, presta
8   1 13188 61379 none   pump hose, schraeder
9   1 10310 60442 none   wrench 9 x 12 mm
10 1 00867 60080 none   wrench 14 x 21 mm
11 1 00401 60040 none   wrench 7 x 9 mm
12 2 00775 60071 none   tire lever
13 1 11479 60850 none   padding
00 1 13201 60000 none   wrench 8mm

 


14. Front Wheel

Solex Parts 14 Front Wheel
#  qty Solex# MB#  price  14. Front Wheel
1   01 00000 00000 none  wheel 19″ Atom hub ’58-74
1   01 12683 61298 none  wheel 19″ Leleu hub ’75-86
2   01 10997 60554 none  rim band 19″

3   01 11179 60799 $12.0 tube 2.25-19 Sedona (fits 2.00-19)         
4   01 11003 60751 $46.0 tire 1.75-19 Hutchinson (2.0 actual)
5   28 41352 61797 $2.00 spoke nut 15J 0.55 pitch
6   28 00000 00000 none  spoke 15J 224 x 2.4 ’58-74 19″
6   28 13083 61358 $3.00 spoke 15J 220 x 2.4 ’75-86 19″
7   18 00000 00000 $2.00 balls 1/4″ (bag of 18) pre-’75
7   22 10404 17187 $2.00 balls 7/32″(bag of 22) ’75-86
8   01 00724 60058 none  axle set 3/8″-26 x 130
8   02 00000 00000 none  bearing cone 3/8″-26  
8   02 00000 00000 none  thin nut 3/8″-26 x 4
9   02 00591 60052 none  hub cap  
10 02 12120 61217 $1.00 outer washer
11 02 00862 60079 none  flange nut 3/8″-26 x 12 14hex
12 01 00000 61360 none  rim     no spokes  19″ 28 hole

After the take-over of VeloSolex by Motobecane in 1974, the front hub changed from Atom to Leleu, in 1975. The balls changed from 18 1/4″ to 22 7/32″, so the outside of the cones became larger, or the inside of the cup became smaller. The front spoke changed from 224 to 220 mm.

 


15. Rear Wheel

Solex Parts 15 Rear Wheel
#  qty Solex# MB#  price   15. Rear Wheel
1   01 00000 00000 none  wheel 19″ Atom Ø83 hub ’66-74
1   01 13356 13356 none  wheel 19″ Leleu Ø80 hub ’75-86
2   01 10997 60554 none  rim band 19″
3   01 11179 60799 $12.0 tube 2.25-19 Sedona (fits 2.00-19)         
4   01 11003 60751 $46.0 tire 1.75-19 Hutchinson (2.0 actual)
5   28 41352 61797 $2.00 spoke nut 15J 0.55 pitch

6   28 13084 61359 $0.00 rear spoke 192 x 2.4 ’66-86 19″
7   01 13357 61405 none  brake plate Ø80 assy ’75-86
7   01 00000 00000 none  brake plate Ø83 assy ’66-74
8   01 80152 62598 $25.0 brake shoe set Ø80 ’75-on
8   01 00000 12355 none  brake shoe set Ø83 ’66-74
9   02 08612 62606 $2.00 brake shoe spring ’75-on
10 01 10759 60483 none  freewheel 16T French thread
11 01 11737 60955 none  rear axle set 3/8″-26 ’75-on
11 01 00000 00000 none  rear axle set 3/8″-26 pre-’75
11 02 00000 00000 none  bearing cone 3/8″-26 
11 02 00000 00000 none  lock nut 3/8″-26 x 4 
12 18 00000 00000 $2.00 balls 1/4″ (bag of 18) pre-’75 
12 22 10404 17187 $2.00 balls 7/32″(bag of 22) ’75-86
13 02 12120 61217 $1.00 outer washer
14 02 00862 60079 none  nut 3/8″-26 14hex   
15 01 00000 61365 $2.00 cable pinch bolt P6c 
16 01 00000 61360 none  rim F & R  (no spokes)  19″ 28 hole

 

After the take-over of VeloSolex by Motobecane in 1974, the rear hub changed from Atom to Leleu, in 1975. The drum diameter changed from 83 to 80 mm, so the brake shoes and brake plate also changed.  The balls changed from 18 1/4″ to 22 7/32″, so the outside of the cones became larger, or the inside of the cup became smaller.

 

size  diameter (Jauge) thread  price    Originals

190  2.7-2.4 (15J-14J) 0.55   $3.00  #61359
19″ rear ’66-86 3300, 3800, 4600

198? 2.4-2.4 (14J-14J) 0.55   none 
19″ rear ’64-66 3300 (Ø70)

220  2.4-2.4 (14J-14J) 0.55  $3.00  #61358
19″ front ’75-86 3800-4600

224  2.4-2.4 (14J-14J) 0.55  none 
19″ front ’58-74 1400-3800

 

 

0 front  000 rear 000 years 00  models 00 rim  rear hub
224(225)  220(221)  1958-64  1400-2200  484 coaster
224(225)  198(199)  1964-66  3300-3300  484 70 drum
224(225)  190(191)  1966-74  3300-3800  484 83 Atom
220(221)  190(191)  1975-86  3800-4600  484 80 Leleu

spoke chart

 


16. Headlight


L O W  H E A D L I G H T S

#    Solex# MB#  price   ’66-75 S3800
8    00764 14460 $2.50 bulb E10 6V 6w yellow
3    10523 14311 none   light switch screw
4    11100 60767 $5.00 light switch handle
1    11139 60204 none   cover-housing assy
9    11142 61369 none   ground wire
6    11184 60801 none   light switch spring
5    11400 60834 none   light switch
2    11715 00000 none   lens Cibie for E10 bulb
7    11717 00000 none   bulb socket Cibie 17.3 press-in for E10

#    Solex# MB#  price   ’76-85 S3800 Motobecane
1, 3, 4, 5, 6, 8, 9 are same as ’66-75
2    00000 61367 none   lens CEV for E10 bulb
7    00000 61024 none   bulb socket CEV for E10

#   Solex# MBK# price   ’85-88 S3800 MBK
16  00000 60574 $4.50 light bulb 6V 15w P26S
17  00000 60575 none   ground wire
18  00000 60205 none   lens-reflector CEV for P26S
19  00000 60204 none   cover-housing assy

H I G H   H E A D L I G H T S
#    Solex#  0000  price   ’71-78 5000, 73-80 4600 V1 .
90   40614.00.000 
$3-$2 mount bolt M8-1.0 x 16 hex14
114 00803.00.000 none   mount nut M8-1.0 square
156 12251.00.000 none   mount spacer ∅8-11 x 3
157 12505.00.000 none   mount bracket complete
158 11175.00.000 $2.50 bulb E10 6V 6w yellow
159 41151.00.200 none   bulb socket Cibie for E10
160 41149.00.200 none   lens-reflector Cibie
161 41150.00.200 none   cover with switch
162 00311.00.000 none   washer ∅6-15 x 1.5
194 41326.00.000 none   lens nut
195 41325.00.000 none   lens screw
#    Solex#  MB#  price   ’67-74 Micron (not included)
#    Solex#  MB#  price   ’74-78 PliSolex (not included)
#    Solex#  MB#  price   ’75-76 4600 V2
0     00000 61393 none   headlight see CEV 2143 for parts
0     13355 13355 $15.0 bulb sealed beam 6V 18w #4667-1 use RBH
0     13355 13355 $32.0 RBH replaceable bulb headlight
#    Solex#  MB#  price   ’77-80 4600 V3
0     00000 61431 none   headlight see Luxor 1710 for parts
0     13355 13355 $15.0 bulb sealed beam 6V 18w #4667-1 use RBH
0     13355 13355 $32.0 RBH replaceable bulb headlight
#    Solex#  MB#  price   ’76-84 S3800 Export
8     11175 14460 $2.50 bulb E10 6V 6w yellow
10   00000 61153 none   mount bracket
11   00000 62344 none   headlight complete
12   00000 20439 none   light switch
13   00000 18593 none   lens-reflector with white border

00   00000 18594 none   bulb socket for E10
#    Solex# MBK# price   ’85-88 S3800 Export .
14   00000 60570 none   headlight CEV complete
15   00000 60572 none   headlight mount 118mm
16   00000 60574 $4.50 light bulb 6V 15w P26S
17   00000 60575 none   lens-reflector CEV

 


17. Tail Light

 


T A I L – O N L Y   R E A R   L I G H T S
#     Solex# 0000  price   ’66-76 S3800, ’73-75 4600 V1
155 00343.00.000 none   screw
156 10824.00.000 none   lens Seima ’59-67
156 10824.00.200 none   lens Seima ’68-76
157 10883.00.000 none   bulb E10 14V 7w
158 10829.00.000 none   mount Seima ’59-67
158 10829.00.200 none   mount Seima ’68-76
#     Solex# 0000  price   ’71-75 5000
1     41344.00.000 none   lens
2     50106.00.000 none   gasket
3     12057.00.000 none   nut
4     10883.00.000 none   festoon bulb
5     20465.00.000 none   bulb mount
6     12088.00.000 none   screw M8-1.0 x 11
7     50123.00.000 none   washer ∅8.5
8     50020.00.000 none   plate
9     00050.00.000 $2.00 screw M6 x 10 hex9
10   50022.00.000 none   mount
#     Solex#  MB#  price   ’77-88 S3800, ’76-78 5000
20   13413.05.000 none   light complete black 3800
20   13413.18.000 none   light complete white 5000
21   13434 22864  none   lens
22   13435 22865  none   lens screw
23   13415 21629  none   bulb 12V 6w BA9s
24   13414 22867  none   cushion plate

 

 

1975 Solex 4600 V2 tail light by CEV 1977-79 4600 V2,V3 tail light by U.L.O. 1999-05 Impex S 3800 2005-on Black'nRoll S 4800 Tail light by Soubitez

T A I L – B R A K E   R E A R   L I G H T S  for USA and Canada
fig Solex#  MB#  price  ’66-68 S3800 DOT, ’73-74 5000 DOT,
fig Solex#  MB#  price  ’74-75 4600 V1 DOT
1   00000 00000 none   tail light complete MALY
1   10883 00000 none   brake bulb E10 14V 7w
1   10883 00000 none   tail bulb E10 14V 7w 

fig Solex#  MB#  price   ’75-76 4600 V2 DOT
2   13295 61391 none   tail light CEV 9350 see CEV tail lights
2   13296 61392 none   tail-brake bulb 6V base 15
fig Solex#  MB#  price  ’77-80 4600 V3 DOT
00000 53511 none   tail light ULO 250 see ULO tail lights
00000 53469 none   tail-brake bulb 6V 21/3w base 15
fig Solex# MBK# price  ’85-88 S3800, ’99-05 S3800, ’05-08 S4800
00000 63114 none   tail light complete SOUBITEZ 4000
00000 63115 $1.50 brake bulb 12V 10w base 15
00000 00000 $2.50 tail bulb 12V 4w  base 9

 


18. Engine Gaurd and Muffler

Solex Parts 18 Engine Gaurd and Muffler
# qty Solex# 00000  MB#  price   18. Engine Guard and Muffler
1  1  41415.00.000 61816 none   horn
2  2 00231.00.000 60019 $0.80 washer ∅6-12 x 1.2
3  2  00445.00.000 60044 none   horn screw M6?
4  1  13326.00.000 61399 none   guard 4600 V2 good-used
4  1  00000.00.000 00000 none   guard 3800 no reflector mount
5  1  11006.05.000 60753 none   muffler
6  1  13361.00.000 61406 $3.00 mount bolt M6 x 18 hex9 pointed
7  1  13362.00.000 61449 $15.0 mount clamp with bolt
8  1  00000.00.000 53439 none   reflector CEV ’75-76 4600 V2
8  1  00000.00.000 00000 none   reflector ULO ’77-78 4600 V3
9  1  00051.00.000 60001 $1.50 nut thin M6 x 4 hex9
10 1 00670.00.000 60056 $2.00 bolt M6 x 10 hex9

 

 


19. Wiring

 

’64-75 Solex 3300, 3800 Wiring     courtesy of BrianSolex

Solex Parts Figure 20a 1962-73 S3800 USA Head light ground tab
Figure 20a. Head light ground tab
’64-66 S 3300, ’66-75 S 3800, ’67-72 S 3800 US

Solex Parts Figure 20 1973-74 S 3800 USA Lights Wiring
Figure 20. Lights wiring
’73-74 S 3800 US

Yellow – main power from stator to switch paddle (power for the lighting exits the stator via the serrated stud; there is no wire connection between the serrated stud and the switch. The switch paddle must contact the serrated stud when the switch lever is turned counter-clockwise)

Red – power from headlight switch paddle, through spring and bronze strip, to headlight.

Blue – power from bronze strip to tail light wire

Green – ground (wire from headlight to fuel pump screw)

*Note: the 1967-72 S 3800 USA (and the S 3300) is similar, but instead of a ground wire, there is a ground tab mounted on the front of the fuel pump. The tip of the bulb touches the tab.

 

Solex 4600
’75-78 Solex 4600 V2, V3 Wiring

 

Solex 3800 Impex
’99-05 Solex 3800 Impex Wiring

 


20. Solex Hardware

fig  #  Solex# MB#  price   Bolts
01-15 00959 60084 $1.50bolt M4-0.75 x 7 hex7
01-07 12703 61303 $3.00 bolt M4-0.75 x 15 hex7

01-08 11081 60763 $2.00 bolt M4-0.75 x 20 hex7
01-21 11147 11147 none   bolt M4-0.75 x 22 hex7
07-18 00670 60056 $2.00 bolt M6 x 10 hex9
03-17 00318 60029 $2.00 bolt M6 x 10 hex9-phil
08-18 10266 60418 $3-$2 bolt M6 x 12 hex9
03-13 00445 60044 $2.00 bolt M6 x 15 hex9
03-14 10231 60415 $3-$2 bolt M6 x 20 hex9
03-29 10307 60421 $2.00 bolt M6 x 45 hex9
08-16 12072 61209 $3$2 bolt M8-1.0 x 12 hex14

07-31 10401 00000 $6.00 bolt M8-1.0 x 13 hex14-sunk

07-02 11204 60803 none   bolt M8-1.0 x 14.5 hex14
16-90 40614 00000 $3$2 bolt M8-1.0 x 16 hex14
9-168 20575 61447 $2.00 bolt M8-1.0 x 22
07-20 11582 60903 none   bolt M8-1.0 x 109 hex14

fig  #  Solex# MB#  price   Step bolts
06-08 11666 60935 $3.00 step bolt M6x12 ∅8×3 hex12
05-16 11496 60856 $4.00 pivot bolt M6x19 ∅8×7 hex9

fig  #  Solex# MB#  price   Washers
01-19 00339 60036 $0.80 washer ∅4-8 x 0.7
03-16 00231 60019 $0.80 washer ∅6-12 x 1.2
06-05 00310 60026 none   washer ∅6-15 x 1.5
06-20 00269 60021 $2.00 washer ∅6-20 x 1.5
11-07 10612 60455 none  washer ∅6?
07-15 00636 60054 $1.00 washer ∅8-14 x 2
06-07 00311 60027 none   washer ∅8-16 x 1.2
00-00 00000 00000 $1.00 washer ∅8-17 x 3.0
06-22 00270 60022 $2.00 washer ∅8-20 x 1.5

03-20 00307 60024 $3.00 washer 10-19 x 0.8
11-02 10764 60485
$3.00 washer ∅16-23 x 1

02-08 13052 61348 none   washer ∅17-22 x 0.5

fig  #  Solex# MB#  price   Lock washers
04-17 13099 61361 $0.25 lock washer ∅6 spring

fig  #  Solex# MB#  price  Seal washers
03-7c 00413 60043 $1.50 copper washer ∅6-10 x 0.5

fig  #  Solex# MB#  price   Nuts
01-09 00056 60002 $1.00 nut M4-0.75 x 3.5

04-18 00050 60000 $1.50 nut M6 x 6 hex9
10-05 00788 60076 none   nut M6 x 5 hex9
08-23 00051 60001 $1.50 nut M6 x 4 hex9
07-05 00634 60053 none   nut M8-1.0 x 6.5 hex14
12-02 11719 60948 $0.80 nut M8-1.25

fig  #  Solex# MB#  price   Spacers
00-00 50030 62153 $2.00 spacer ∅6-9 x 4

 

 

 


21. For ♥VeloSolex♥ Lovers

 

VeloSolex Books

 Le Guide du VéloSolex .
by Franck Méneret, Feb 2007, in French.
“The definitive book on Velosolex. A real master work.” reviewed by Dave Beare.
hardback in clean new condition, price $30 .

 

Vélosolex de mon père .
by Franck Méneret, Jean Goyard, Sylvie Méneret, Nov 2002, in French.
Historic, fun, useful and complete. Every page has color pictures.
hardback in clean new condition, price $30 .

 

Le Tour du Monde à VéloSolex .
by Paul-Henri Vanthournout, in French.
A brother and sister crossed 4 continents, 25 countries and 18,000 km in 14 months.
hardback in clean new condition, price $30 .

 

 

 

 

 

 

 

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