Sachs 504/505 Engine Parts

August 26, 2012

Contents:   1. 505/1 Parts List   2. 504/1 Parts List

Contents:   3. Speed Versions   4. Factory Manuals

 

 

     1. Sachs 505/1A, ANL, B, C, D – Illustrated Parts List (1981)

000000000000  A = 505/1A   a = 505/1ANL   B = 505/1B   C = 505/1C   D = 505/1D   * = 10   x = as required
0o0 quantity     Sachs 505 Parts Group A
000  AaBCD  part number  price  description

Sachs 505 parts group A

0A1 00100 0287.140.200 $0.00 crankcase set for B
0A1 11011 0287.140.203 $0.00 crankcase set for A, a, C, D
0A1 00001 0287.140.215 $0.00 case set for D electronic
0A2 44444 0240.058.106 $0.00 cylinder stud M6-1 x 32
0A3 44444 0944.142.002 $0.00 washer 6.2x12x1.5
0A4 44444 0242 129 001 $0.00 nut M6 – 1.0
0A5 66666 0251.121.000 $0.00 rubber mounting bush
0A6 11111 0960.136.000 $0.00 rubber grommet (1-hole)
0A6 11111 0960.135.000 $0.00 rubber grommet (no-hole)
0A7 11111 0260.020.000 $0.00 rubber grommet (2-hole)
0A7 11111 0260.029.000 $0.00 rubber grommet (3-hole)
0A7 00011 0260.020.005 $0.00 rubber grommet (4-hole)
0A8 33333 0247.144.100 $0.00 mount distance tube
0A9 11110 0244.168.000 $0.00 closing cap Ø13
A10 11110 0244.167.100 $0.00 round chrome cap with “SACHS”
A10 11110 0244.167.102 $0.00 round chrome cap plain
A10 00001 0244.167.001 $0.00 cap for elec ign or alum flywheel
A11 ***** 0240.188.002 $0.00 allen screw M6-1 x 70
A12 11100 0650.131.000 $0.00 sealing ring 10×14
A13 11100 1726.080.100 $0.00 screw plug M10-1
A14 11111 0240.191.002 $0.00 allen screw M6-1 x 20
A15 44444 0240.187.002 $0.00 allen screw M6-1 x 55
A16 11111 0250.084.005 $0.00 oil seal 16x24x4
A17 11111 0250.155.300 $0.00 clutch cover gasket
A18 11111 0277.117.000 $0.00 cover with “SACHS” with plug
A18 11111 0211.151.201 $0.00 cover without “SACHS” no plug
A19 11111 0240.140.207 $0.00 oil level screw plug M14-1
A20 55555 0640.027.002 $0.00 oval head screw M5-0.8 x 14

000 quantity     Sachs 505 Parts Group B
000  AaBCD  part number  price  description

0B1 00100 0287.137.114 $0.00 cylinder silver for B
0B1 00100 0287.137.151 $0.00 cylinder black for B
B01 11000 0287.137.119 $0.00 cylinder silver for A, a
0B1 11000 0287.137.153 $0.00 cylinder black for A, a
B01 00011 0287.137.134 $0.00 cylinder silver for C, D
0B1 00011 0287.137.155 $0.00 cylinder black for C, D
0B2 11111 0998.004.001 $0.00 spark plug Bosch W7A
0B3 11111 0250.156.200 $0.00 intake gasket
0B4 11110 0211.152.000 $0.00 flange (only for some) 
0B5 11111 0250.160.101 $0.00 rubber o-ring
0B6 10100 0267.114.402 $0.00 intake pipe Ø14.0 for A,B
0B6 00011 0267.114.403 $0.00 intake pipe Ø14.5 for C,D
0B6 00001 0267.114.404 $0.00 intake pipe Ø12.5 for D*
0B6 01000 0267.114.505 $0.00 intake pipe Ø12.0 for a2*
0B7 22222 0244.100.008 $0.00 washer
0B8 22200 0940.085.102 $0.00 hex screw M6x35
0B8 00022 0240.003.104 $0.00 hex screw M6x25

Sachs 505 parts group B

0B9 11111 0291.021.000 $0.00 start cable inner wire 
B10 11111 0291.022.200 $0.00 decompressor
B11 11111 0660.018.000 $0.00 protective cap
B12 11111 0291.024.011 $0.00 start cable conduit
B13 11111 0250.154.000 $0.00 cylinder base gasket
B14 11111 0818.202.000 $0.00 washer 10.7 x 20.2 x 1.7
B15 11111 2842.016.000 $0.00 flywheel nut M10-1.00
B16 11111 0230.106.200 $0.00 oil seal 15 x 35 x 7
B17 11111 0244.153.000 $4.00 washer 30 x 36.8 x 1.5
B18 22222 0232.120.003 $0.00 ball bearing 6202 C3
B19 xxxxx 0246.009.000 $0.00 washer 15.3 x 20 x 0.3
B19 xxxxx 0246.009.001 $0.00 washer 15.3 x 20 x 0.5
B19 xxxxx 0246.009.002 $0.00 washer 15.3 x 20 x 1.0
B19 xxxxx 0246.009.003 $0.00 washer 15.3 x 20 x 0.1
B19 xxxxx 0246.009.004 $0.00 washer 15.3 x 20 x 0.15
B19 xxxxx 0246.009.005 $0.00 washer 15.3 x 20 x 0.8
B19 xxxxx 0246.009.007 $0.00 washer 15.3 x 20 x 0.2
B20 11111 0246.005.000 $0.00 woodruff key 3 x 3.7
B21 11110 0288.114.002 $0.00 crankshaft for A, a, B, C
B21 00001 0288.114.005 $0.00 crankshaft for D
B22 22222 0245.000.000 $0.00 piston pin clip
B23 11111 0216.003.105 $0.00 piston pin Ø12
B24 11100 0286.378.005 $0.00 piston assy Ø38.0 x 53.0
B24 11100 0286.378.006 $0.00 piston assy Ø38.6 x 53.0
B24 00011 0286.378.051 $0.00 piston assy Ø38.0 x 50.5
B24 00011 0286.378.052 $0.00 piston assy Ø38.6 x 50.5
B25L11111 0215.009.000 $0.00 lower  ring std Ø38.0×2.0
B25L11111 0215.010.001 $0.00 lower  ring o.s Ø38.6×2.0
B25u11100 0215.009.000 $0.00 upper ring std Ø38.0×2.0
B25u11100 0215.010.001 $0.00 upper ring o.s Ø38.6×2.0
B25u00011 0215.100.100 $0.00 upper ring std Ø38.0×1.5
B25u00011 0215.100.102 $0.00 upper ring o.s Ø38.6×1.5
B26 11111 0232.157.001 $0.00 needle bearingØ12,15×13
B27 11111 0246.009.001 $0.00 washer 15.3 x 20 x 0.5
B28 11111 0246.008.003 $7.00 washer 25.3 x 34 x 0.2
B29 11111 0230.107.000 $0.00 oil seal 13 x 30 x 5.5

 

000 quantity     Sachs 505 Parts Group C
000  AaBCD  part number  price  description

Sachs 505 parts group C

0C1  11111
0C2  11111
0C3  11111
0C4  11111
0C5  11111
0C6  11111
0C7  11111 0000.000.000  drive shaft 77T and 22T
0C8  11111
0C9  11111
C10  11111
C11  11111
C12  11111

C8 505/1 main shaft

C8+C7+C1+C6+C5

 

 

 

 

 

 

 

000 quantity     Sachs 505 Parts Group D
000  AaBCD  part number  price  description

Sachs 505 parts group D

0D1  11111
0D2  11111
0D3  11111
0D4  11111
0D5  11111
0D6  11111
0D7  11111
0D8  11111  0291.021.000  inner cable with 0291.020.000
0D9  11111  0660.018.000  protective cap
D10  11111  0291.024.011  outer casing
D11  11111  0284.016.000  pressure cup
D12  11111  0242.000.000  hex nut M10-1.00
D13  11111  0244.157.000  washer 10 x 29.3 x 4
D14  00100  0244.154.003  washer 24.8 x 44 x 1.7
D14  xxxxx  0244.154.000  washer 24.8 x 44 x 0.5
D14  xxxxx  0244.154.001  washer 24.8 x 44 x 0.8
D14  xxxxx  0244.154.002  washer 24.8 x 44 x 1.0
D14  xxxxx  0244.154.004  washer 24.8 x 44 x 0.2
D14  xxxxx  0244.154.005  washer 24.8 x 44 x 1.2
D14  xxxxx  0244.154.006  washer 24.8 x 44 x 0.3
D15  11311  0258.014.200  internal plate 1.7mm thick
D15  22022  0258.014.201  internal plate 2.5mm thick
D16  22222  0245.122.200  spring washer
D17  22222  0258.015.000  external plate
D18  11111  0258.012.100  clutch hub
D19  11111  0247.141.000  ring
D20  11100  0284.015.000  centrifugal weight assy for A,B
D20  11100  0284.015.000  with tension spring 0239.137.100
D20  00011  0284.015.001  centrifugal weight assy for C,D
D20  00011  0284.015.001  with tension spring 0239.137.101
D21  11111  0258.016.000  clutch plate
D22  22222  0244.112.000  washer 11.9 x 23 x 1
D23  11111  0284.014.000  clutch drum with gear 19T
D24  11111  0232.132.101  bush 11.7 x 16 x 16.5

 

 

 

000 quantity     Sachs 505 Parts Group E
000  AaBCD  part number  price  description

Sachs 505 parts group E

0E1  11111  0944.120.004  washer 16.2 x 22 x 0.8
0E2  11111  0247.149.000  bushing  16.3 x 20 x 9.3
0E3  11111  0245.020.001  circlip
0E4  11111  0944 120 002  washer 16.2 x 22 x 1
0E5  11111  0237.106.001  starting wheel
0E6  11111  0237.106.101  pedal shaft with recess for E9
0E6  11111  0237.106.101  for case with or without oil seal 
0E6  11111  0285.121.000  pedal shaft assy E3,4,5,6
0E6  11111  0237.106.301  pedal shaft no recess for E9
0E6  11111  0237.106.301  for crankcase with oil seal
0E7  11111  0239.051.001  brake spring
0E8  11111  0252.007.201  driver
0E9  11111  0250.164.000  o-ring 13 x 1.5 use a second one on the
0E6  11111  0250.164.000  clutch side for cases without oil seal
E10  11111  0232.048.302  driver bush with spur gearing
E10  11111  0285.120.200  driver bush assy E10,11,13,14,15
E10  10001  0232.048.203  driver bush without spur gearing
E11  11111  0244.165.000  washer 23.5 x 32 x 1
E12  11111  0250.165.000  sealing ring 19 x 2
E13  11111  0248.153.500  brake lever with two flats
E13  11111  0248.153.400  brake lever with one flat
E14  11111  0244.052.000  retaining tab washer
E15  11111  0242.030.105  hex nut M22-1 Left Thread 20.8 ID

 

  2. Sachs 504/1A, ANL, ADK, B, BS, C – Illustrated Parts List (1978)

  A = 504/1A   a = 504/1ANL  å = 504/1ADK   B = 504/1B   b = 504/1BS   C = 504/1C   * = 10   x = as required
000 quantity     Sachs 504 Parts Group A 
000  AaåBbC  part number  price  description

0

 

 

 

 

 

000 quantity     Sachs 504 Parts Group B
000  AaåBbC  part number  price  description

0

 

 

 

 

 

000 quantity     Sachs 504 Parts Group C
000  AaåBbC  part number  price  description

0

 

 

 

 

 

 

Sachs 504 Mainshaft assy 0285-112-001, bare as shown here, $25, or complete except for sprocket, $35, or complete with sprocket and new seal $60.

 

 

 

 

000 quantity     Sachs 504 Parts Group D
000  AaåBbC  part number  price  description

Sachs 504 parts group D

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3. Speed Versions

Sachs 504/1 and 505/1 Speed Version Info, condensed from factory Parts Manuals

Cylinder part numbers and short codes:

0213.146.230 = 0287.137.134 (0287.137.155 black) “D” says “40 km”, square fins, for 504/1C, D, 505/1C, D

0213.146.215 = 0287.137.119 (0287.137.153 black) “A” says “40 km”, angled fins, for 504/1A, ANL, 505/1A, ANL

0213.146.210 = 0287.137.114 (0287.137.151 black) “B” says “25 km”, angled fins, for 504/1B, BS, 505/1B

0213.146.220 = 0000.000.000 (0000.000.000 black) “E” says “25 km”, angled fins, for 504/1A DK

0000.000.000 = 0000.000.000 (0000.000.000 black) “F” says “25 km”, square fins, for 504/1D NL

Case Set part numbers and short codes:

0000.000.000 = 0287.136.402 (0000.000.000 black) “4A” for 504/1A, ANL, C, D

0000.000.000 = 0287.140.203 (0000.000.000 black) “5A” for 505/1A, ANL, C, D

0000.000.000 = 0287.140.215 (0000.000.000 black) “5D” for 505/1D electronic ignition

0000.000.000 = 0287.136.400 (0000.000.000 black) “4B” for 504/1B, BS

0000.000.000 = 0287.140.200 (0000.000.000 black) “5B” for 505/1B

0000.000.000 = 0287.136.408 (0000.000.000 black) “4E” for 504/1A DK

0000.000.000 = 0000.000.000 “(0000.000.000 black) 00” for 504/1D NL

 

The engine cases 4B and 5B are intentionally made different so that the A and D cylinders cannot fit. The cylinder studs are farther inward. That is also why a Sachs cylinder base gasket has slots instead of holes, to fit both types.

To convert a B version (25 km) to an A (40 km) you have to change the engine case set, the cylinder, the intake, the clutch plates, the carburetor, the exhaust, and maybe the sprocket(s). That is too many things to be practical.

Clutch Weight-Spring (ws) part numbers and short codes:

  • weight-spring 0284.015.000 “A” for 504/1A, B, 505/1A, B
  • weight-spring 0284.015.001 “D” for 504/1C, D, 505/1C, D

 

Nationality: The engines are made in Germany, but are sold in different European countries, as well as North and South America and other places. Each country has it’s own laws about how fast and powerful a moped can be. That is why there are so many different speed versions. In Germany, there are two kinds of mopeds:

Mofas are 25 km/h (16 mph), no licence required, minimum age 15, no passengers. German flag“Mofa” is short for motorisertes fahrrad (motorized bicycle).

Mopeds are 40 km/h (25 mph),  drivers license required (any class), minimum age 16. “Moped” is short for motor mit pedale (motor with pedals).

This is why Sachs 504 and 505 engine cylinders either say “40km” or “25km”, in the casting.

Where’s the governer? There is not a “governer” yet the speed and power are governed. Several things are intentionally restricted to limit how much air the engine breathes. The cylinder ports open late and close early, the carburetor and intake are small, the exhaust is small. Each thing has about the same influence. Sachs designed it to be tamper-proof, for safety reasons, so unlicensed riders won’t be able to go over 16 mph. No fun intended.

Exhaust header: Different speed versions have different exhaust header pipes. Below the are inner diameters and lengths of the header pipes. The “outer” part of the pipe is the visible part. The “inner” part is hidden inside the tail pipe. Add 2 or 2.5 mm on to the ID to get the OD. So the header that says 26mm is 28 or 28.5 outer diameter.

Version x speed x years x country  power carburetor jet cyl case  cl. plates  ws   outer, inner    exhaust header ID

504/1C XX00mph  00-00  Spain xx 2.5hp 85/12/104 58 4D 4A  1.7 2.5 2.5 4A 26×400, none

505/1C XX00mph  00-00  Spain xx 2.5hp 85/12/104 58 5D 5A  1.7 2.5 2.5 5A 26×400, none

504/1D XX30mph  80-84  USA xxx 2.0hp 85/12/104 58 4D 4A  1.7 2.5 2.5 4A 26×360,26×100

505/1D XX30mph  80-84  USA xxx 2.0hp 85/12/104 58 5D 5A  1.7 2.5 2.5 5A 26×360,26×100

504/1A AX30mph  74-79  USA xxx 1.8hp 85/12/101 52 4A 4A  1.7 2.5 2.5 4A 26×400,24×200

505/1A XX30mph  74-79  USA xxx 1.8hp 85/12/101 52 5A 5A  1.7 2.5 2.5 5A 26×400,24×200

504/1A NL KTMxx  74-79  Holland  1.7hp 85/12/101 52 4A 4A  1.7 2.5 2.5 4A 20×350,20×250
504/1A NL Sparta  74-79  Holland  1.7hp 85/12/102 50 4A 4A  1.7 2.5 2.5 4A 20×350,20×250

505/1A NL 26mph  74-79  Holland  1.8hp 85/12/101 52 5A 5A  1.7 2.5 2.5 5A 20×350,20×250

504/1A BX 26mph  74-79 Germany 1.5hp 85/12/101 52 4A 4A  1.7 2.5 2.5 4A 20×350,20×250

504/1B AX 20mph  74-84  USA xxx 1.0hp 85/10/101 50 4B 4B  1.7 1.7 1.7 4B 20×350,20×250

505/1B XX 20mph  74-84  USA xxx 1.0hp 85/10/101 50 5B 5B  1.7 1.7 1.7 5B 20×350,20×250

504/1A BX 26mph  74-79 Germany 1.5hp 85/12/101 52 4A 4A  1.7 2.5 2.5 4A 20mm o.d.

504/1B BX 16mph  74-79 Germany 1.3hp 85/10/101 50 4B 4B  1.7 1.7 1.7 4B 20mm o.d.

504/1B SX 00mph  75-79 Sweeden 1.0hp 85/10/101 50 4B 4B  1.7 1.7 1.7 4B 14×400,14×250

504/1A DK 19mph  74-79 Denmark 1.0hp 85/10/103 45 4E 4E  1.7 1.7 1.7 4E 14×400,14×250

504/1D NL 12mph  79-79  Holland  1.0hp 85/10/101 50 4F 4B  1.7 1.7 1.7 4B 14×400,14×250

504/1A CH 00mph  00-00  Switzer. 0.8hp 85/08/101 48 4E 4E  1.7 1.7 1.7 4E 14×400,14×250

 

 

 

 

4. Factory Manuals

 

 

504/1 Service Manuals

3030.8/1   3030.8/2   3030.8/3   3030.8/4
Feb 1974   Nov 1975   Sep 1977   Feb 1979
504/1A0O  504/1A0O  504/1A0O  504/1A0O  Germany
504/1ACH  504/1ACH  504/1ACH  504/1ACH  Switzerland
504/1ADK  504/1ADK  504/1ADK  504/1ADK  Denmark
504/1ANL  504/1ANL   504/1ANL  504/1ANL  Netherlands
504/1B0O  504/1B0O  504/1B0O  504/1B0O  Germany  
000/000O  504/1BSO  504/1BSO  504/1BSO  Sweden
000/000O  000/000O  504/1C0O  504/1C0O  Spain
000/000O  000/000O  504/1DNL  504/1DNL  Netherlands

 

505/1 Service Manuals

3034.8/1   3034.8/2   3034.8/3   3030.8/4
Feb 1975   Feb 1977   Apr 1980   Feb 1979
505/1A0O  505/1A0O  505/1A0O  505/1A0O  Germany
505/1ANL  505/1ANL   505/1ANL  505/1ANL  Netherlands
505/1B0O  505/1B0O  505/1B0O  505/1B0O  Germany  
000/000O  000/000O  505/1C0O  505/1C0O  Spain
000/000O  000/000O  505/1D0O  505/1D0O  USA

 

 

 

 

 

 

 

 

 

 

 

 

under construction…