♥Solex♥

February 2, 2025

Contents:
1. Solex
2. Parts Changes
3. Identification
4. Books and Manuals
5. Solex Parts

 

 


1. Solex

 

La biciclette qui roule toute seule!Solex began in 1905, as two young French engineers, Maurice Goudard and Marcel Mennesson, producing engine parts. They made radiators, mostly for large trucks and buses, before and during World War 1. After the war, Solex shifted from radiators to making carburetors.

Solex carburetors became the company’s most famous product, used on many European automobiles for decades. They also made lots of other things, like excellent micrometers.

VeloSolex (SolexBike) was developed during WWII while France was occupied by Germany. In 1940, after decades of interest in “bicycles with emergency engines”, the first front engine prototype was unveiled.

In 1946, after 5 years of testing, the humble hybrid went into production.

Solex 3300 tail light 1971-72 Solex 3800 USA tail light by Luxor
1. ’40 prototype, 2. ’49 VeloSolex 45, 3. ’58 1400, 4. ’59-66 light, 5. ’66-76 light

1968-84 S 3800 had reverse brake levers and a self-opening twist throttle. Most had Seima tail lights with no brake light. Only some 1967-74 US and Canada models had Maly tail lights with a separate brake light on top.

1966-88 Solex 3800 motors had an ID badge that says 1966. That was the year of the design approval, not the year it was made. The year is determined by the sequential engine number using the list below along with photos and specs.

1967 By then 4 million VeloSolex’s were sold. The Solex motor bike became a household item in France and many parts of Europe. Gas stations had Solexine gas pumps, with two stroke oil already premixed. It did not take much to fill the 1/3 gallon tank.

1975-86 Velosolex sold part of their production facility and rights to Renault in Nov 1974. A month later Renault sold the production and rights to Motobecane (MB). Both Motobecane and Velosolex produced S3800 and other models at the same time. Velosolex made mostly domestic versions until 1986. Motobecane made mostly export models from 1975 to 1983.

1985-88 Motobecane was bought out by Yamaha in 1983, restructured and named MBK. MBK produced S3800 mopeds from 1985 to 1988. They had modern safety features like reflectors and self-closing throttle. 

1995-03 After 6 years of inactivity, Impex purchased the production facilities and parts inventory from MBK and re-made the S3800. It sold in the US from 1998 to 2003.  

2004-05 Cyclopress purchased the production facilities and parts inventory from Impex and re-made the S3800. It sold in the US from 2004 to 2005.  

The Velosolex in the USA  by Solex Millenium, in English

The Velosolex in Canada  by Solex Millenium, in English

Engine Specifications  by Prof. Auguste Balls, in English

 

 


2. Parts Changes

 

 

Only 1966 to 2005 Solex models with front engines are covered here.  

The Cyclomoteur 2200 engine was used on the S 2200 and on the S 3300. The 25-10-1962 date cast into the crankcase is not the date of manufacture. It is an approval date for the design. The approval date is the same for all years 1962-65.

The Cyclomoteur 3800 engine was used on the S 3800, 4600, 5000, Pli Solex and the Micron. The 14-3-1966 date cast into the crankcase is not the date of manufacture. It is an approval date for the design. The approval date is the same for all years 1966-88.

US models are blue. Models with photos are bold.

Solex 3800 Parts Changes 1966 to 1988

 

1966: 1. S3800 replaced S3300, reverse levers, brake closes throttle.
1966: 19″ rims, Cibie low headlight with plastic lens, Seima taillight.
1967: 2. S3800 DOT ’67-68 had a Maly tail-brake light, electric horn,
1967: sold in US states with stricter regulations NY, NJ, PA, HA, others.
1967: Metal gas tank became black plastic. 4 screw mud flap became 2 screw.
1967: 3. S3800 California ’67-68 had CEV 125 and 9313 lights.
1967: S3800 Luxe California ’70-71 added ss fenders, ww tires, white color.

1967: sold in US states with the strictest regulations CA, others.
1968: Right grip became twist type, allows slowing down without braking.
1968: 4. S3800 USA late ’68-74 had Cibie low headlight, Seima tail light.
1968: 5. S3800 Luxe USA ’68-71 had ss fenders, ww tires, red or blue color.
1972: No more red decal on the air filter cover.
1973: Headlight ground tab moved from fuel pump to headlight.
1974: No more gold pinstripes on the fenders.
1974: Renault buys Velosolex. Then Motobecane buys it from Renault.
1975: Atom 83mm rear hub and brake became Leleu 80mm.
1976: 6. S3800 Motobecane had Motobecane tail light and logo.

1983: 7. S3800 Motobecane Export had 5000 bars holding a CEV headlight.
1985: 8. S3800 MBK black, red or blue, CEV glass headlight with large bulb,
1986: Domino controls with self closing throttle, Solex Nostalgie logo,
1986: new handlebar, new decomp lever, Soubitez 4000 rear light.
1988: Final year of Solex 3800 production.

Solex Remakes Parts Changes 1995 to 2008


1995: 1. S3800 Impex re-made in Hungary same as S3800 MBK.
1999: 2. S3800 Impex DOT ’99-04 had Soubitez 4000 rear light.
2002: Ignition changed from SEV points to Impex CDI.
2004: S3800 Cyclopress DOT ’04-05 had a ULO 250 rear light.
2005: Final year of Impex S3800 production.
2005: 3. S4800 Mopex re-made in China, many different parts.
2006: 2005 to 2008 models were sold in the US.
2008: Final year of Mopex S4800 production.

Solex 4600 Parts Changes 1973 to 1978


1973: 1. 4600 V1 had reverse levers, Cibie, Seima lights, no switches.
1973: It was made in black, blue, orange and yellow. Front frnder white.
1974: 4600 V1 DOT ’74-75, at first had a resistor to simulate a brake light.
1975: Later had a Maly tail-and-brake light like on 3800 DOT.
1975: 2. 4600 V2 DOT ’75-76 had CEV headlight, tail light and switches,
1975: Magura controls with self-closing throttle, brake light switches.
1975: Same engine as 3800 except for magneto and side-mount lift lever.
1975: Had third stator coil, larger lights coil, and stronger rotor magnets.
1975: Had a crash bar with CEV rectangular reflectors. Front fender white.
1977: 3. 4600 V3 DOT ’77-78 had Magura, CEV, ULO lights, Aprilia switches.
1975: Had a crash bar with either rectangular or round reflectors.
1973: It was made in black, blue and yellow. Front fender color matches.
1978: Final year of Solex 4600 production.

Solex Micron, 5000, Pli-Solex Parts Changes 1968 to 1978

  1974 Pli Solex that folds. It has 16" tires not 19". 
1968: 1. Micron had 12″ tires, reverse levers, high handlebars.
1971: 5000 had 20″ tires (16″ rims), reverse levers, high bars.
1973: 2. 5000 DOT ’73-74 had a Maly tail-brake light.
1974: Final year of Micron production.
1974: 3-4. Pli-Solex folder had forward levers.
1978: Final year of 5000 and Pli-Solex production.

 


3. Identification

 

 

Here you can identify your Solex by sequential engine number, photos and specifications.

  from 00  from
motor# 0 yr.mo  tires 00 model 

0001000  46.05 650B -0 45 45cc
0004200  47.01 650B -0 45 
0012975  48.01 650B -0 45 
0038980  49.01 650B -0 45 
0076670  50.01 650B -0 45 
0117020  51.01 650B -0 45 
0140096  51.06 600B -0 45 
0179400  52.01 600B -0 45 
0254685  53.01 600B -0 45 
0325206  53.09 600B -0 330 
0352320  54.01 600B -0 330 
0513720  55.01 600B -0 330 
0653389  55.09 600B -0 660 .
0709950  56.01 600B -0 660 .
0935850  57.01 600B -0 660 .
1016251  57.04 1.75-19 1010 .
1222310  58.01 1.75-19 1010 .
1394501  58.10 1.75-19 1400 .
1509600  59.01 1.75-19 1400 .
1702029  59.10 1.75-19 1700 auto clutch
1770840  60.01 1.75-19 1700 .
2083850  61.01 1.75-19 1700 .
2202001  61.06 1.75-19 S 2200 .
2386650  62.01 1.75-19 S 2200 .
2705990  63.01 1.75-19 S 2200 .
3041150  64.01 1.75-19 S 2200 .
3283293  64.10 1.75-19 S 3300 rect. tube frame
3384500  65.01 1.75-19 S 3300 .
3686125  66.01 1.75-19 S 3300 .
3800000  66.05 1.75-19 S 3800 TUM 80 cylinder
4003600  67.01 1.75-19 S 3800 .
4101356  67.07 1.75-19 S 3800 .
4200000  67.00 1.75-19 S 3800 TUM 80A cylinder
4252840  68.01 1.75-19 S 3800, S 3800 (UK)
4533060  69.01 1.75-19 S 3800, S 3800 (UK)
4600285  70.01 1.75-19 S 3800, S 3800 (UK)
4713001  71.01 1.75-19 S 3800, S 3800 (UK)
4767151  72.01 1.75-19 S 3800 .
4816551  73.03 1.75-19 S 3800, S 3800 (UK)
4843419  73.06 1.75-19 S 3800, S 3800 (UK)
4849301  73.07 1.75-19 S 3800, S 3800 (UK)
4859701  74.01 1.75-19 S 3800, S 3800 (UK)
4861620  74.02 1.75-19 S 3800, S 3800 (UK)
4914560  75.01 1.75-19 S 3800, S 3800 (UK)
5000001  67.01 1.75-19 S 3800 (US) TUM 80 cylinder
5040001  68.01 1.75-19 S 3800 (US) TUM 80A
5150001  69.01 1.75-19 S 3800 (US)
5199001  70.01 1.75-19 S 3800 (US)
5200001  67-74 12×2¼ Micron 
5240001  71.01 1.75-19 S 3800 (US)
5271801  72.01 1.75-19 S 3800 (US)
5280001  73.01 1.75-19 S 3800 (US)
5306001  74.01 1.75-19 S 3800 (US)
5320001  75-78 1.75-19 S 3800 (US) TUM 80A CM 6,5
6000001  70.01 2.00-16 Flash new engine, drive shaft
6039318  71.01 2.00-16 Flash rigid or cantilever fork
6055001  71.12 2.00-16 6000 telescopic fork, drum brake
6059690  72.01 2.00-16 6000 .
6082453  73.01 2.00-16 6000 .
6096851  74.01 2.00-16 6000 .
6106350  75-77 2.00-16 6000 .
7000001  71.01 2.00-16 5000 .
7079595  72.01 2.00-16 5000
7100001  74-75 1.75-19 4600 V1 (US,CA)
7100001  74-77 1.75-19 4600 V1 (BR,DK,UK)
7117674  73.01 2.00-16 5000, 5000 (US), Pli Solex
7155661  74.01 2.00-16 5000, 5000 (US), Pli Solex
7200001  75-76 1.75-19 MB 4600 V2 (US,CA)
7224292  75-80 2.00-16 MB 5000, Pli Solex, R 5000?
8000001  73.03 2.50-17 Tenor/8000 L, S, R Morini MO1
8009080  74.01 2.50-17 Tenor/8000 S, L, R Morini MO1
8500001  74.03 2.50-17 Tenor/8000 S4 Morini MO4
9000001  74.03 2.50-17 8000 GS, GL Laura M56, M54
9000001  77-78 1.75-19 MB 4600 V3 (US) 
9004681  75.01 2.50-17 8000 GL, GS Laura M54, M56
9007451  76.10 1.75-19 MB S3800
9015840  77-85 1.75-19 MB S3800 
9015840  85-88 1.75-19 MBK S3800 
remake    76-on 0.00-00 Chang-Jiang and Hua Jia 
remake    76-on 0.00-00 Hong Du
remake    99-03 1.75-19 Impex S3800 (US)
remake    04-05 1.75-19 Cyklopress S3800 (US)
remake    05-08 1.75-19 Mopex S4800  
remake    05-08 1.75-19 Mopex Black ‘n Roll S4800  website .

 

 


4. Books and Manuals

 

Manuals

VeloS0lex Training (Service Manual)
36 pages, clear cover  $10

Velosolex 4600 V2 Parts Catalog
32 pages, clear cover $7

Velosolex 4600 V2 Repair Operations
70 pages in a binder $20

Solex S 3800 Impex Repair Operations
60 pages in a binder $20

Velosolex 4600 V2 Owners Manual
16 pages unbound $7

Solex S 3800 Impex Parts Catalog
16 pages unbound $4

Solex S 3800 Impex Owners Manual
original packet  $4

 


Books

 Le Guide du VéloSolex .
by Franck Méneret, Feb 2007, in French.
“The definitive book on Velosolex. A real master work.” reviewed by Dave Beare.
hardback in clean new condition, price $30 .

 

Vélosolex de mon père .
by Franck Méneret, Jean Goyard, Sylvie Méneret, Nov 2002, in French.
Historic, fun, useful and complete. Every page has color pictures.
hardback in clean new condition, price $30 .

 

Le Tour du Monde à VéloSolex .
by Paul-Henri Vanthournout, in French.
A brother and sister crossed 4 continents, 25 countries and 18,000 km in 14 months.
hardback in clean new condition, price $30 .

 

 


5. Solex Parts

 

Select: Solex 3800 and 4600 Parts

 

 

 

 

 


Minarelli P6, P6S, P6-4, SP6, P6-70, P6CS, P6R, P6CC

January 19, 2025

Contents:

00  years    carb case  model
1967 part numbers, Motori Minarelli
1. ’69-77? ∅12 ∅44 P6 Normal
1. ’69-77? ∅19 ∅44 P6 Sport
1.
 ’69-70? ∅20 ∅44 P6 Super Sport

2.
’70-77? ∅12 ∅44 P6S (pedals)
2. ’70-77? ∅12 ∅44 P6-4 (pedals)
1971 part numbers
3. ’71-72? ∅22 ∅47 SP6 racing

3.
’72-75? ∅19 ∅47 SP6, P6-70, P6-75
4.
’72-75? ∅12 ∅47 P6CS (pedals)
5. ’74-80? ∅12 ∅47 P6R Radiale
6. ’78-82? ∅18 ∅47 P6CC Corsa Corta

 

Sources:

Piccolo Giolielo – Tecnica Minarelli P4 P6 50cc by Luigi Corbetta
Motoclisimo D’Epoca 4/2003 at  fantichistisettanta.forumfree.it.

Catalogo Ricambi Generale 1979 by Motori Minarelli
at  passione50cc.forumfree.it.

Tecnica Motori Minarelli 50cc P4 ovalino, Monza, Cadetti, Cross
by motomorini173 at  moto gran premio e 50ini.

Eclates des Moteurs collected by The Minarellist   
parts for sale, free pdf manuals at  Le Minarelliste.

Esplosi Motore Minarelli   
illustrations and parts lists at luke3d.org.

 

Gear teeth totals: black is known, grey is assumed
’63-74 00      10+1=43  13+2=43  16+3=43  18+4
63-66 P4    x 10+33 43  14+29 43  18+26 44  20+23 43
66-67 P4S  x 10+33 43  14+29 43  18+26 44  20+23 43
71-73 P4V O 10+33 43  14+29 43  18+26 44  20+23 43
72-74 P4-70 10+33 43  14+29 43  18+26 =44  20+23 43
’69-80 00      10+1=43  13+2=43  16+3=43  18+4=43  21+5=44  23+6
69-77 P6       10+33 43  13+30 43  16+27 43  18+25 43  20+24 44  21+23 44
70-77 P6S     10+33 43  13+30 43  16+27 43  18+25 43  20+24 44  21+23 44
70-77 P6S     10+33 43  13+30 43  16+27 43  18+25 43  21+23 44  23+21 44

70-77 P6-4   10+33 43  13+30 43  16+27 43  18+25 43 
71-75 SP6     10+33 43  13+30 43  16+27 43  18+25 43  20+24 44  21+23 44
72-75 P6CS  10+33 43  13+30 43  16+27 43  18+25 43  21+23 44  23+21 44
73-74 P6-70 10+33 43  13+30 43  16+27 43  18+25 43  21+23 44  23+21 44
74-75 P6-75 10+33 43  13+30 43  16+27 43  18+25 43  21+23 44  23+21 44
74-80 P6R 0 10+33 43  13+30 43  16+27 43  18+25 43  20+24 44  21+23 44
’78-82 00      10+1=43  13+2=43  16+3=43  18+4=43  21+5=44  23+6
78-82 P6CC  11+32 43  14+29 43  16+27 43  18+25 43  19+24 43  20+23 43

 


1. 1969-77 Minarelli P6


1. 1969 P6 Owners Manual has 3 versions
1. P6 Normal SHA 14/12 carb ∅32-exhaust cylinder, 13T
1. P6 Sport with UA 19 S carb, ∅32-exhaust cylinder, 14T
1. P6 Super Sport UB 20 carb ∅35 cyl, Record head, 14T
2. P6 Super Sport

 

Same as P4S: The bore and stroke remain the same, 38.8 x 42. The cylinder base diameter and cylinder studs remained the same, 44 and M6 x 110 spaced 40 x 40. The head, cylinder and piston are the same as P4S. Compression ratio 9 to 1. 

P6 changes: The center width of the crankshaft, between the crank bearings, increased from 32mm on the P4, to 36mm on the P6. The cases changed from P4 rounded to P6 angular.

 


2. 1970-77 Minarelli P6S, P6-4

P6S has pedals and a 6-speed foot-shift transmission. It’s the same as ’69-77 P6 Normal except for pedals.

P6-4 has pedals and a 4-speed foot-shift transmission that is convertible to 6-speed. It’s a P6S with two of the gears missing.


S4 1967# Minarelli# price  S is P6S (pedal), 4 is P6-4 (pedal)
11 012050 71.0410.0 none  piston kit 38.8 ball top
11 012050 00.0000.0 $60.0 piston kit 38.8 GOL 0034
22 012054 68.0115.0 $10.0 piston ring each 38.8 x 1.5 GN
11 162000 38.0021.0  none  crankshaft, full circle, width 36
11 162000 38.0017.0  none  rod Ø15.00 x 14 for needle bearing
11 162002 77.0152.0  none  head 38.8 Sport QUADRO
11 162003 19.0306.0  none  cylinder ∅38.8 M32 ex thread
11 162004 70.0130.0  none  right case ∅44 P6 angular
11 162005 70.0630.0  none  left case ∅44 P6 angular
11 162006 21.0220.0  none  clutch cover 7-bolt
11 162007 21.0328.0  none  magneto cover
11 162009    16.2009  none  exhaust nut for ∅32
11 162008 75.1030.0  none  name plate Motori Minarelli
44 162010 49.0509.0 $3.50 cylinder stud M6 x 109 (110)
44 162011 49.0304.9 $0.60 head nut M6 x 6
44 162012 49.0603.9 $0.20 head washer ∅6
22 162012 49.0603.9 $0.20 intake washer ∅6
33 162013    16.2013 $0.70 case screw M6 x 25 slot
33 162014    16.2014 $0.80 case screw M6 x 55 slot
11 162015    16.2015 $1.00 case screw M6 x 35 slot
33 162016    16.2016 1-.60 L cover screw M6 x 30 slot
77 162016    16.2016 1-.60 R cover screw M6 x 30 slot
22 162017 49.0936.9 $0.90 name plate screw M4 x 12 phil-sunk
11 162018 49.0911.9 $2.00 drain plug M8 x 10 hex13
11 162019 49.0922.0  none  bolt M12 x 26
11 162020 24.0250.0 $8.00 fill plug
33 162025 56.0257.0  none  mount sleeve ∅10 x 48
22 162026 00.0000.0  none  intake bolt M6 x 20? hex
33 162028 49.0841.9 $0.50 screw M4 x 10 phil-wide
11 162029 49.0312.0 $7.00 flywheel nut M10-1.25 x 14 hex15
11 162041 51.0301.9 $9.00 piston bearing Ø12 Ø15 x 15
11 162044    16.2044 $8.00 pinion gear key M95 (to 3-’74)
11 162045    16.2045 $14.0 flywheel key      Mp4 (to 3-’74)
11 163045 49.0124.8 $2.00 flywheel key     M85 (3-’74-on)
11 162050 49.0310.0  none  pinion gear nut note 1
11 162080 00.0000.0  none  primary shaft
10 162092 40.0115.7  none  1st gear 33T
01 121011    12.1011  none  1st gear
10 162093 40.0116.7  none  2nd gear 30T
01 121012    12.1012  none  2nd gear
10 162094 40.0117.7  none  3rd gear 27T
01 121013    12.1013  none  3rd gear
10 162095 40.0118.7  none  4th gear 25T
01 121014    12.1014  none  4th gear
10 162096 40.0177.7  none  5th gear 23T
10 163096 00.0000.0  none  5th gear 24T
10 162097 40.0178.7  none  6th gear 21T
10 163097 00.0000.0  none  6th gear 23T
11 162171 53.0417.0  none  head gasket ∅40-55 x 0.7
11 162172    16.2172  none  exhaust gasket ∅??-?? x ??
11 162174 53.0302.0 none  base gasket ∅44 40×40
11 162175    16.2175  none  case gasket ∅44
11 162177 53.0402.0  none  name plate gasket
11 162187 53.0473.0 $2.00 drain gasket ∅8
11 162188 53.0471.0 $2.00 ring gasket ∅12
11 812205 15.0016.9 $70.0 carburetor Dellorto note 2

11 912401 82.0014.9  none  magneto Ducati 31.02.39 note 3

Note 1. The pinion gear nut has M9-1.0 thread and is 12mm long. Part of the 12mm length is round with 12 or 13mm diameter. The other part of the length is hex 14.

Note 2: The original Dellorto SHA 14/12 carb had a 56 jet, 18 clamp sleeve and a 10236 air cover. The replacement is a genuine Dellorto SHA 14/12 with a 56 jet, 18 clamp sleeve, and no air cover. See Dellorto SHA14 for carb parts and info.

Note 3: The original Ducati 31.02.39 magneto had a 6V 18w lights coil and an internal spark coil. See Ducati magnetos for parts and info.

 


3. 1971-75 Minarelli SP6, P6-70, P6-75

  
1. S ’71-72? SP6   49.6cc (38.8 x 42) P6 Competizione
2. S ’71-72? SP6   49.6cc (38.8 x 42) on Minarelli racer
3. S
’72-75? SP6   49.6cc (38.8 x 42) on Fantic street bike
4. P ’72-74 P6-70 69.9cc (45.0 x 44) on Indian ME76, MX76
3. P ’74-75 P6-75 74.7cc (46.5 x 44) on Indian ME76, MX76

SP6 Changes: At the start of the 1970’s the SP6, aka P6 Competizione, was the racing version of the P6. The SP6 later became a 50cc sport bike engine used by Fantic and others. It had a steel-sleeved aluminum cylinder instead of all cast iron. The engine cases had a different cylinder stud spacing, 48×48 instead of 40×40, and a different case bore, 47mm instead of 44. That allowed for bigger transfer ports and the option of a bigger bore.

 


#   SPP  Indian#     Minarelli#  price   SP6, P6-70, P6-75 .
0   100  0000.0000 38.0021.0  none  crankshaft =1,2,3,4,5 stroke 42
0   011  2110.1001 00.0000.0  none  crankshaft =1,2,3,4,5 stroke 44
1   111  2110.1002 00.0000.0  none  right crank half
2   111  2110.1003 00.0000.0  none  left crank half
3   111  2110.1008 00.0000.0  none  crank pin
4   111  2110.1005 00.0000.0  none  rod bearing
5   111  2110.1006 00.0000.0  none  rod bare

6   111  2110.1008 51.0301.9 $9.00 piston bearing 12-15 x 15
7   100  0000.0000 56.0601.0 $9.50 piston pin ∅12 x 31.5
7   010  2110.1009 00.0000.0  none  piston pin ∅12 x 36?
7   001  2150.1010 00.0000.0  none  piston pin ∅12 x 38?
8   222  2110.1010 03.0213.0 $1.50 piston clip ∅12
9   100  0000.0000 71.0413.0  none  piston assy 38.8 x 12-22-15 std
9   010  2110.1011 71.0435.0  none  piston assy 45.0 x 12-22-15 std
9   001  2150.1001 00.0000.0  none  piston assy 46.5 x 12-22-15 std
10 100  0000.0000 68.0116.0 $11.0 upper ring 38.8 x 2.0 L-type
10 100  0000.0000 68.0115.0 $10.0 lower ring 38.8 x 1.5 GN-gap
10 010  2110.1016 00.0000.0  none  ring set 45.0 x 1.5 GN
10 001  2150.1006 00.0000.0  none  ring set 46.5 x 1.5 GN
11 333  2300.1028 51.0207.9 $16.0 L/R/R crank bearing 6203/C3
12 222  2110.1021 03.0317.9  none  internal retaining ring 40 x 1.0
13 111  2110.1022 53.0507.9 $7.00 right crank seal 17-40-8.5 or 7
14 111  2110.1121 53.0506.9 $7.50 left crank seal 17-35-8 or 7
15 111  2110.1023    16.2044 $8.00 pinion gear key M95 (to 3-’74)
16 111  2300.1024    16.2045 $14.0 flywheel key      Mp4 (to 3-’74)
16 111  2301.1024 49.0124.8 $2.00 flywheel key     M85 (3-’74-on)
17 110  2110.1025 00.0000.0  none  main shaft 10 13 16 18 20 21
17 001  2150.1031 01.0029.0  none  main shaft 10 13 16 18 21 23 wide ratio
18 222  2110.1026 51.0203.9 $10.0 bearing 6202
19 222  2110.1027 49.0645.0  none  washer 13 x 19
21 111  2110.1029 01.0408.7  none  drive shaft
22 333  2110.1031 49.0648.0  none  washer 15 x 25
23 111  2300.1135 03.0303.9 $1.50 external retaining ring 15
24 010  2110.1032 00.0000.0  none  6th gear 23T
24 001  2150.1032 40.0178.7  none  6th gear 21T wide
25 111  2110.1033 40.0618.7  none  selector 5th-6th
26 010  2110.1034 00.0000.0  none  5th gear 24T
26 001  2150.1033 40.0177.7  none  5th gear 23T wide
27 222  2300.1035 49.0654.0  none  washer ∅18-32
28 111  2110.1036 40.0118.7  none  4th gear 25T
30 111  2110.1037 40.0117.7  none  3rd gear 27T
31 111  2110.1038 40.0116.7  none  2nd gear 30T
32 111  2110.1039 03.0305.7  none  internal retaining ring ??
33 111  2110.1040 40.0115.7  none  1st gear 33T
34 022  2110.1028 51.0137.0  none  bushing ∅13-17 x 12
34 200  0000.0000 51.0101.9 $8.00 bearing ∅13-19 x 12
35 111  2110.1042 49.0682.0 $0.00 drive washer ∅35-15 x 1?
36 111  2110.1043 53.0502.9 $6.00 drive seal 15-24-5
37 111  2110.1048 58.0205.0  none  sprocket #420 14 tooth
38 111  2110.1050 49.0606.9  none  sprocket washer ∅10
39 111  2110.1051 49.0313.9  none  sprocket nut
40 111  2110.1052 40.0802.7  none  pinion gear 13T
42 111  2110.1055 49.0310.0  none  pinion gear nut note 1
43 111  2110.1030 40.0080.7  none  clutch gear 60T with hub
44 111  2110.1057 00.0000.0  none  clutch hub
45
46
47
48
49
#   SPP  Indian#     Minarelli#  price   SP6, P6-70, P6-75 .
50 111  2300.1057 51.0403.9 $0.50 steel ball 3/16″
51
52
53
54
55
56
57
58
59
60 111  2110.1071 43.0019.0  none  clutch lever shaft L=43
61 111  2110.1072 53.0103.6 $1.50 clutch lever o-ring 1.8 x 7.5 (11.1 od)
62 111  2110.1073 46.0209.0  none  clutch lever spring
63 111  2110.1074 49.0811.0  none  clutch lever pin
64 111  2300.1074 65.0133.0 
$6.00 clutch cable stop
65 100  0000.0000 00.0000.0  none  R case ∅47 SP6
65 010  2110.1077 70.0131.0  none  R case ∅47 P6-70,P6R
65 001  2150.1022 70.0131.0  none  R case ∅48 P6-75
66 111  2110.1076 53.0335.0  none  case gasket ∅47
67 100  0000.0000 00.0000.0  none  L case ∅47 SP6
67 010  2110.1077 70.0631.0  none  L case ∅47 P6-70,P6R
67 001  2150.1021 00.0000.0  none  L case ∅48 P6-75
68 222  2110.1078 56.0257.0  none  mount sleeve ∅8-10 x 48
69 033  2300.1088 00.0000.0 $1.00 case screw M6 x 35 slot
69 300  0000.0000 49.0864.9 $0.60 case screw M6 x 35 allen black
70 033  2110.1079 00.0000.0 $0.80 case screw M6 x 55 slot
70 300  0000.0000 49.0868.9 $0.80 case screw M6 x 55 allen black
72 111  2300.1080 24.0250.0 $8.00 fill plug
73 111  2300.1081 53.0401.0 $2.00 fill plug seal washer ∅12
74 111  2300.1082 49.0911.9 $2.00 drain plug M8 x 10 hex13
75 111  2300.1083 53.0473.0 $1.00 drain plug gasket ∅8-16 x 1
76 111  2300.1084 26.0189.0  none  oil splash plate
77 333  2300.1085 49.0629.9 $0.20 washer M4
78 333  2300.1086 49.0841.9 $0.50 screw M4 x 10 phil-wide
79 111  2110.1122 53.0355.0  none  clutch gasket angular 7-hole
80 111  2110.1080 21.0220.0  none  clutch cover 7-hole
81 033  2110.1081 00.0000.0 $0.70 L cover screw M6 x 25 slot
81 300  0000.0000 49.0862.9 $1.00 L cover screw M6 x 30 allen black
81 077  2300.1121 00.0000.0 1-.60 R cover screw M6 x 30 slot
81 700  0000.0000 49.0863.9 $1.00 R cover screw M6 x 30 allen black
82 111  2110.1082 53.0402.0  none  name plate gasket
83 100  0000.0000 75.0103.0  none  name plate “Motori Minarelli”
83 011  2110.1083 00.0000.0  none  name plate “Indian”
84 222  2110.1084 49.0936.9 $0.80 name plate screw M4 x 12 phil-sunk
85 100  0000.0000 82.0014.9  none  magneto Ducati 31.12.39 6V 18w 2 wire
85 011  2110.1085 00.0000.0  none  magneto Ducati 31.12.38 6V 33w 3 or 4 wire
86 111  2300.1094 49.0312.0 $7.00 flywheel nut M10-1.25 x 14 hex15
86 011  2300.1151 49.0622.9 $1.00 washer M10 thin
87
88 111  2110.1123 21.0328.0  none  magneto cover
89 444  2110.1124 49.0513.0 $3.50 cylinder stud M7 x 118
90 111  2110.1086 53.0306.0  none  base gasket ∅48, 48 x 48
91 010  2110.1087 00.0000.0  none  cylinder 70cc ∅45.0 base47
91 001  2150.1011 00.0000.0  none  cylinder 75cc ∅46.5 base48
92 010  2110.1088 00.0000.0  none  head gasket ∅47-58 x 0.3?
92 001  2150.1012 00.0000.0  none  head gasket ∅48-58 x 0.3?
93 011  2110.1089 00.0000.0  none  head 70cc
94 444  2300.1108 49.0604.9 $0.20 head washer M7
95 444  2300.1109 49.0306.9 $1.20 head nut M7 x 7
96 111  2110.1090 00.0000.0 spark plug NGK B8HS
97 111  2300.1104 11.0001.0 spark plug cap C5 screw-on
98 011  2110.1091 00.0000.0  none  intake gasket
99 011  2110.1092 00.0000.0  none  intake pipe ∅23od
#     SPP  Indian#     Minarelli#  price   SP6, P6-70, P6-75 .
100 222  2110.1093 49.0304.9 $0.60 intake nut M6 x 6
101 100  0000.0000 00.0000.0  none  carburetor Dellorto UB22 ?
101 111  2110.1094 15.0029.9  none  carburetor Dellorto SHB19.19D
103 111  2110.1095 00.0000.0 $0.00 exhaust gasket ring ∅30-40 x 2
104 111  2110.1096 00.0000.0  none  exhaust flange
105 444  2110.1097 49.0631.9 $0.30 exhaust washer ∅6
106 444  2110.1098 49.0204.0 $0.00 exhaust nut M6 x 23
107 111  2110.1100 49.0922.0  none  bolt M12 x 26
108 111  2300.1114 53.0471.0  none  seal washer ∅12
109
110
111
112
113
114
115
116 111 2300.1123 53.0104.7  none  o-ring
117
118
119
120
121
122 111  2300.1128 51.0406.9 $1.00 steel ball 5/16″
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144 111  2110.1113 03.0318.9  none  internal retaining ring 40 x 1.75

146 011  2120.1008 24.0250.0  none  wires grommet
147 222  2110.1099 49.0603.9 $0.20 intake washer ∅6

150 100  0000.0000 00.0000.0  none  flywheel rotor electronic
150 011  2110.1116 00.0000.0  none  flywheel rotor Ducati 6V 33w

 Note 1. The pinion gear nut has M9-1.0 thread and is 12mm long. Part of the 12mm length is round with 12 or 13mm diameter. The other part of the length is hex 14. 

 


4. 1972-81? Minarelli P6CS

 

1. ’72-78? P6CS, 2. Compact System, 3. Parts list

 

P6CS changes: iron/aluminum cylinder, large fins, 38.8 bore, 49.6cc flat top piston, L-ring

 


figure Minarelli# qty price  description.
00015 15.0029.9 1  none  carb SHA 14/12 jet 56 cover S33
00015 15.0029.9 1 $70.0 carb SHA14/12 jet 56, no cover
00015 15.0029.9 1 $0.00 ∅18, no cable pipe see SHA14
00019 19.0039.0 1  none  cylinder alum. for 3-bolt
00068 71.0413.0 1  none  piston kit flat top L-ring
00068 71.0463.7 1  none  piston kit oversize
05320 53.0306.0none  base gasket ∅47 48×48
05670 56.0601.0 1 $9.50 piston pin Ø12.00 x 31.5
09323 03.0213.0 2 $1.50 piston pin clip  Ø12
49037 49.0306.9$1.20 head nut M7 x 7
49084 49.0513.0$3.50 cylinder stud 7 x 118.5 (120)
49226 49.0841.9 $0.50 stator screw M4 x 10 phil-wide

 

 


5. 1973-82? Minarelli P6R Radiale

 1976 Moto Meteora Minarelli M4 4-speed tubone type frame
1. ’73-77? P6R Radiale, 2. ’76 Moto Meteora, P6R, 3. ’77-82? P6R

 
1. P6R Pressofuso (iron-sleeved aluminum cylinder) parts list
1. P6 (iron cylinder, older head, piston and case) parts different
2. P6R Chromato (chrome-plated aluminum cylinder) parts different

 

Minarelli P6R: has a 49.6cc aluminum cylinder and head with radial cooling fins, 38.8 bore, L type top piston ring, 12mm carburetor. The cylinder, head and piston had two verions, P pressofuso (iron-sleeved aluminum), and C chromato (chrome-plated aluminum).

 

 


figure Minarelli# qty  price  description.
00015 15.0029.9 1  none  carb SHA 14/12 jet 56 cover 10236
00015 15.0029.9 1 $70.0 carb SHA14/12 jet 52, no cover
00015 15.0029.9 1  none  ∅18, no cable pipe see SHA14
00019 19.0038.0 1  none  cylinder 38.8 RADIALE pressofuso
00031 31.0012.7 1 $12.0 air cover F27 large sloping
00031 31.0012.7 1  none  air cover 10236 cylindrical
00062 62.0118.0 1  none  piston bare
00068 71.0413.0 1  none  piston kit flat top L-ring
00068 71.0463.7 1  none  piston kit oversize

00212 21.0220.0 1  none  clutch cover grey
00212 21.0226.0 1  none  clutch cover black
00214 21.0328.0 1  none  magneto cover grey
00214 21.0335.0 1  none  magneto cover black
00214 21.0347.0 1  none  magneto cover black Dansi

00701 70.0131.0 1  none  right case half P6R for ∅47 cyl.
00702 70.0631.0 1  none  left case half P6R for ∅47 cyl.
00702 70.0650.0 1  none  left case half P6R for ∅47 Dansi
05320 53.0306.0none  base gasket ∅47 48×48
05350 53.0430.0 1  none  head gasket ∅40-58 x 0.5
05670 56.0601.0 1 $9.50 piston pin Ø12.00 x 31.5
09323 03.0213.0 2 $1.50 piston pin clip  Ø12
49037 49.0306.9$1.20 head nut M7 x 7
49084 49.0513.0$3.50 cylinder stud 7 x 118.5 (120)
49226 49.0841.9$0.50 stator screw M4 x 10 phil-wide

 

 


6. 1978-82? Minarelli P6 Corsa Corta


1. ’79 P6 Corsa Corta, versions Cross and Regolarita
2. ’80 Italjet PR6 with Minarelli P6 Corsa Corta Cross


1. ’78-78 Cross ∅18, ∅22 and Regolarita ∅28 parts list
2. ’79-80 Cross ∅18, ∅22 and Regolarita ∅28 parts list
3. ’78-79 18, 22, 28 carburetors and other parts

1. ’80 Trial, Raffredamento Misto, Regolarita ∅26
2. ’80 12, 26 carburetors and other parts

 

P6 Corsa Corta changes: “Corsa corta” is Italian for “short stroke”. The stroke decreased from 42 to 39 mm. The bore increased from 38.8 to 40.3 mm. The displacement only changed from 49.6cc to 49.7cc.  

 

 

 

 

 

 

Find out more about the Minarelli P6, P6S, P6-4, SP6, P6-70, P6CS, P6R, P6CC »


Minarelli EZ, P1 and W3

January 19, 2025

Contents:

00 years  model  00  carb   covers    case
1956 part numbers, F. B. Minarelli
01. ’65-70? EZ 0000 ∅12    round♦   round♦
02. ’66-68? P1 0000  ∅9    round♦   round♦
1970 part numbers
03. ’70-76? W3000 ∅12 angular♦   round♦

 


1. Minarelli EZ 1965-70?

This was a one speed automatic with internal pedals. No fan or fan shroud. 

’65?-70? Minarelli EZ (ovalino) 47.7 cc (38.0 x 42)
1956# Minarelli# qty MMI# price  description.
0 A1-25 49.0124.8 1 4730 $2.00 flywheel key #M85 3.0 x 3.6
0 A1-27 49.0841.9 3 4740 $0.50 stator screw M4 x 10 phil-wide
00 A2-8 51.0132.7 1 4470 $5.00 piston pin bushing ∅11.7 ∅15 x 13
00 A2-8 51.0132.7 1 4470  none  (must be reamed after installation)
00 A2-9 56.0601.0 1 4480 $9.50 piston pin Ø12.00 x 31.5
0 A2-10 03.0213.0 2 4490 $1.00 piston pin clip  Ø12
0 A2-11 71.0405.0 1 4500 $65.0 piston kit 38.0 dome top, 2.5 rings
0 A2-11 71.0455.7 1 4520 $65.0 piston kit 38.4 2nd oversize
0 A2-12 00.0000.0 2 0000 $11.0 piston ring each 38.0 x 2.5 GN
0 A2-12 71.0802.0 1 4600  none  piston ring set
0 A2-17 49.0000.0 1 0000  none  flywheel nut M10-1.25 use #4750
0 A2-17 49.0312.0 1 4750 $7.00 flywheel nut M10-1.25 x 14 hex15
0 A2-18 00.0000.0 1 0000  none  flywheel washer Ø10 (eliminated)
0 A2-20 53.0506.9 2 4710 none  crank seal 17-35-8 use 7
0 A2-20 53.0506.9 2 4710 $7.50 crank seal 17-35-7
0 C1-17 51.0205.9 2 4700 $10.0 crank bearing 17-40-12 #6302
0 C2-11 53.0502.9 3 4790 $6.00 pedal & drive seal 15x24x5
0M2-10 53.0302.0 1 0000 none  base gasket ∅44 40×40
0M2-13 49.0509.0 4 0000 $3.50 cylinder stud M6 x 109 (110)
0M2-19 82.0000.0 1 0000  none  magneto ⇐ CEV 6067 ∅94 o♦ 6V early

 

  
Left ’68? Minarelli EZ, middle ’67 Testi O.K., right ’68 EZ

 

 


2. Minarelli P1 1966-68? 

The P1 was a one speed with an automatic clutch. It was pedal or push-start only, with no kick lever. Unlike most Italian mopeds, the pedal system was external, rather than inside the engine. On the Cimatti Velocim moped the pedal chain was on the left side, along with the motor chain. Other models might have the pedal chain on the right.

’66?-68? Minarelli P1 (ovalino) 47.7 cc (38.0 x 42)
1956# Minarelli# qty MMI# price  description.
0 A1-25 49.0124.8 1 4730 $2.00 flywheel key #M85 3.0 x 3.6
0 A1-27 00.0000.0 3 0000 $1.30 stator screw M4 x 10 slot

00 A2-8 51.0132.7 1 4470 $5.00 piston pin bushing ∅11.7 ∅15 x 13
00 A2-8 51.0132.7 1 4470  none  (must be reamed after installation)
00 A2-9 56.0601.0 1 4480 $9.50 piston pin Ø12.00 x 31.5
0 A2-10 03.0213.0 2 4490 $1.50 piston pin clip  Ø12

0 A2-11 71.0405.0 1 4500 $65.0 piston kit 38.0 dome top, 2.5 rings
0 A2-11 71.0455.7 1 4520 $65.0 piston kit 38.4 2nd oversize
0 A2-12 00.0000.0 2 0000 $11.0 piston ring each 38.0 x 2.5 GN
0 A2-12 71.0802.0 1 4600  none  piston ring set 38.0 thick
0 A2-17 49.0312.0 1 4750 $7.00 flywheel nut M10-1.25 x 14 hex15
0 C2-24 49.0323.0 1 4840 $2.50 sprocket nut M10-1.25 x 6 hex17

M43-25 00.0000.0 1 0000  none  fan ∅110 id
M43-26 49.0935.9 4 5420 $1.20 fan screw M4x10 TGS (threads 5-8mm)
0 V2-12 82.0131.6 1 7365 $13.0 7365 condenser solder-type

0 V43-1 00.0000.0 1 0000  none  magneto CEV 6819   ♦ ext. spark
0 V43-3 00.0000.0 1 0000  none  7432 base plate ∅80 ∅94 3+2 slots
0 V43-5 00.0000.0 1 0000  none  6819 flywheel ⇒ ∅110 od, ∅80 id
M00-00 05.0080.0 1 6950 $18.0 flywheel puller tool M19-1.00

0 V43-6 00.0000.0 1 0000 $26.0 13035 points M18a early
M00-00 15.0000.0 1 5640  none  carburetor Dellorto SHA 14/9
M00-00 31.0012.7 1 0000  none  air cover 31/3 cylindrical F27
M00-00 53.0304.0 1 5460 $3.50 base gasket ∅40 46×46
M00-00 53.0375.0 1 4240 $2.50 intake manifold gasket
M00-00 53.0415.0 1 5490 $7.00 head gasket ∅39 ∅54 x 0.7
M00-00 53.0454.0 1 5670 $4.00 exhaust gasket
M00-00 58.0220.0 1 4800 $12.0 sprocket 9 tooth (1hp, 20mph)

 

  
1968? Cimatti Velocim with Minarelli P1, Dellorto SHA 14/9 carb.

The start cable pulls from the rear. The stop is on the frame.
Clutch bell, clutch, and starter clutch set up is the same as V1.
On top is a disengage knob. 

1966 Cimatti Velocim engine specs.

 

 


3. Minarelli W3 1970-76?

This was a 3-speed grip-shift manual clutch kick start, no pedals. It is fan cooled with a very curvy rounded fan shroud. 

 

’70?-76? Minarelli W3  47.7 cc (38.0 x 42)
figure Minarelli# qty MMI# price  description.
00031 31.0012.7 1 0000  none  air cover 31/3 cylindrical F27
05320 53.0302.0 1 0000 none  base gasket ∅44 40×40
05372 53.0502.9 3 4790 $6.00 pedal shaft seal 15-24-5
05373 53.0503.9 1 0000 none  right crank seal 15-30-8 use 15-30-7
05373 53.0503.9 1 0000 $7.00 right crank seal 15-30-7
05376 53.0506.9 1 4710 none  left crank seal   17-35-8 use 17-35-7
05376 53.0506.9 1 4710 $7.50 left crank seal   17-35-7
05670 56.0601.0 1 4480 $9.50 piston pin Ø12.00 x 31.5
09323 03.0213.0 2 4490 $1.50 piston pin clip  Ø12
49039 49.0309.9 1 0000  none  pinion nut
49084 49.0509.0 4 0000 $3.50 cylinder stud M6 x 109 (110)
49226 49.0841.9 3 4740 $0.50 stator screw M4 x 10 phil-wide

 

 

1970? Testi Cricket
Minarelli W3 engine

 

 

 

 

 

 

 

 

 


Motobecane Hardware

January 8, 2025

Here is the 1982 Motobecane Parts Price List, provided by the Motobecane Club de France. It has specifications for most hardware items.

Below are the nuts and bolts that appear in the 1974-81 US model 40 and 50 parts manuals. They are listed in order of increasing size. This helps with identification and error checking.

sect  part#  price  Nuts .
00  01556  $0.00 nut M3-0.5 x 3.0 hex6 (D3/50x6x3)
31  01430  $0.60 nut M4-0.7 x 3.0 hex7
12  13339  $1.00 nut M5-0.8 x 3.5 round knurled
15  01485  $0.40 nut M5-0.8 x 4.0 hex8
10  00878  $3.00 nut M5-0.8 x 12  hex8
32  01511  $1.50 nut M5-0.8 x ??  flange-lock
15  01436  $0.55 nut M5-0.8 x 6.0 tall nylock
34  00079  $1.00 nut M5-0.9 x 4.0 hex8
35  00679a $2-1   nut M6-1.0 x 4.0 hex 10 
02  00010  $0.30 nut M6-1.0 x 4.5 hex10 (5.0)
05  01176  $0.90 nut M6-1.0 x 5.5 nylock
02  01526  $1.20 nut M6-1.0 x 6.0 flange
00  00378  $0.00 nut M7-1.0 x 3.0 hex14
02  00011  $0.50 nut M7-1.0 x 6.0 hex10
37  00198  $2.50 nut M8-1.0 x 4.5 hex13
20  14147  $2-$1 nut M8-1.0 x 6.5 rounded? pulley
02  17523  $2.50 nut M8-1.0 x 7 nylock motor mount
00  13258  $0.80 nut M8-1.25×6.5 hex13
29  16555  $3.50 nut M10-1.0 nylock swingarm
00  15179  $0.00 nut M10-?? x ? rear wheel
00  13217  $0.00 nut M38-1.5 x 20

sect  part#  price  Bolts .
44  20674  $0.80 bolt only M5-0.8 x 8 hex8 horn

34b 14267  $1.50  bolt only M5-0.9 x 10 hex8
42  16714  $1.20 bolt only M6-1.0 x 9 hex10 pointed
35b 00046  $1.00 bolt+nut M6-1.0 x 12 hex10
34  00679  $1.00 bolt+nut M6-1.0 x 15 hex10 (16)
23  00968  $1.00 bolt only M6-1.0 x 20 hex10
??   00687  $0.00 bolt only M6-1.0 x 27 hex10 from price list
02  00050  $0.80 bolt only M6-1.0 x 33 hex10 less threads
01  14936  $1.00 bolt only M7-1.0 x 33 hex10
01  00366b$1.50 bolt only M7-1.0 x 40 hex10
01  15276  $1.50 bolt+nut M7-1.25×45 hex10 flange-head

01  00366  $1.40 bolt only M7-1.0 x 48 hex10
09  01189  $1.90 bolt+nut M7-1.0 x 53 hex10 exhaust
37  15874  $3.00 bolt+nut M8-1.0 x 37 hex13
37  20369  $2.00 bolt+nut M8-1.0 x 45 hex13
37  17023  $0.00 bolt+nut M8-1.0 x 39 hex13
39  15875  $1.70 bolt+nut M8-1.0 x 57 hex17
02  19886  $6.00 bolt only M8-1.0×140 engine mount
02  20453  none  axle only M8-1.0×160 for up-exhaust
39  22710  $0.00 bolt only M8-1.25x? Traveler seat clamp
29  15872  $10-7 bolt+nut M10-1×135 swing arm

sect  part#  price  Carriage Bolts .
23  15629  $2.50 bolt+nut M5-0.9 x 19 hex8
05  23018  $1.50 bolt only M6-1.0 x 15
28  14991  $2.00 bolt+nut M8-1.0 x 45 hex13
28  14991  none  bolt+nut M8-1.0 x 45 hex13

sect  part#  price  Fender brace Bolts .
34  21167  $7-5   brace bolt M6 x 11 (20 total)
34  21167l $8-4   brace bolt M6 x 14 (23 total)
34  20100  $7-4   brace bolt M6 x 17 (26 total)

sect  part#  price  Screws .
29  21126  none  screw only M3? for tank plate
29  21093  $2.00 screw only M3-0.5 x 11 for emblem
42  20550  $1.00 screw+nut M4-0.7 x 10? phil
29  20060  none  screw only M4-0.75×10? slot fork cover
31  15356  $3.50 screw only M4-0.75×14 sunk slot
00  13245  $0.00 screw only M5-0.8 x 12
29  17424  $7.00 screw only M5-0.9 x 12 wide slot
19  17425  $6.00 screw only M5-0.9 x 10 wide slot
36  20105  $5-3   screw only M6-1.0 x 11 phil-wide

42  22588  $6-4  
screw only M6-1.0 x 15 phil-wide
00  14311?  $1.00 screw only M6-1.0 x 19 phil-wide
00  00000  $1.00 screw only M6-1.0 x 23 phil-wide
42  53435 
$1.00 screw only M6-1.0 x 25 phil-wide

sect  part#  price  Washers .
03  14987  $4.00 washer flat   ∅4? for decomp
31  01088  $0.30 washer flat   ∅4
34b 00052  $0.20 washer flat   ∅5-10
23  00874  $0.40 washer lock  ∅5 spring
34b 01171  $0.50 washer lock  ∅5 inner teeth
07  01545  $0.70 washer flat   ∅6-14 x 1
34  00020  $0.20 washer flat   ∅6-12
35  00797  $0.50 washer lock  ∅6-11 outer teeth
02  01172  $0.50 washer lock  ∅6-14 inner teeth
23  00004  $1.00 washer flat   ∅6 thin
07  01525  $0.30 washer ???   ∅6
07  01113  $0.70 washer flat   ∅7-20 x 1 

02  16541  $0.20 washer flat   ∅8
29  01422  $1.00 washer ???   ∅8
28  18738  $1.00 washer lock  ∅8-?? inner teeth
02  01527  $0.50 washer lock  ∅7-16 inner teeth
18  14750  none  washer shim ∅15-?? x ??
18  14931  $5.00 washer shim ∅15-21 x 0.1 mm
18  14932  $5.00 washer shim ∅15-21 x 0.25
18  14933  $5.00 washer shim ∅15-21 x 0.45
18  14562  $6.00 washer shim ∅15-21.7 x 0.5 use 14562
18  14562  $7.00 washer shim ∅15-21.7 x 0.8
18  14588  $7.00 washer shim ∅15.5-31 x 0.85
21  15998  $7.00 washer shim ∅16-26 x 1.0
21  14863  none  washer shim ∅16-30 x 0.1
21  14865  $7.00 washer shim ∅16-30 x 0.3
21  15001  $7.00 washer shim ∅16-30 x 0.75
21  14153  $7.00 washer shim ∅16-27 x 2.0

06  01285  $4.00 washer shim ∅19-24 x 0.1
06  01286  $4.00 washer shim ∅19-24 x 0.2
06  01287  $4.00 washer shim ∅19-24 x 0.3
06  01288  $4.00 washer shim ∅19-24 x 0.5
07  23780  $8.00 washer alum ∅30-33 x 1
19  16542  none  washer wave for start shoe
18  21946  none  washer wave for start shoe

 

sect  part#  price  Spacers
23  16689  none  spacer 6-8 x 11.5
08  19891  $8.00 spacer 7-12 x 30
37  20690  $2.50 spacer 8-16 x 3.5
37  17024  $3.00 spacer 8-16 x 5
37  22674  $2.00 spacer 8-16 x 7.5

00  23024  $3.00 spacer 8-12 x 10 Model 7
02  21014  $3.00 step s. 8-12-17 x 10.5

02  20534  $4.00 spacer 8-12 x 18
02  20534  $4.00 spacer 8-14 x 18

02  20790  $6.00 plastic 8-11 x 23
21  20738  $8.00 spacer 16-20 x 13

sect  part#  price  Plugs and grommets
35  16948 $0.00 plug ooo  12-07-10 x 8 40,50 R fen. F ∅7
35  20094 $0.00 plug ooo  11-07-09 x 9 for 50 R fen. R ∅7
29  10533 $0.00 plug ooo  00-00-00 x 0 for 50 frame    ∅8?
35  17160 $4.00 grommet 08-10-15 x 9 for 40,50 fen.  ∅10
35b00000 $2.00 grommet 09-11-17 x 7 for 40 fen side ∅11

28  20389 $2.50 grommet 05-08-12 x 5 40,50 frame    ∅8?
14  04326 $0.00 grommet 02-00-00 x 0 40,50 stator

 

 

 


Puch ZA50 Engine Parts

July 9, 2024

Contents:

Puch 2 speed Automatic ZA50
A. Case Parts II
B. Cylinder Parts II
C. Clutch Parts II
D. Drive Parts II
E. Gaskets, Seals, Bearings

 

9 Puch parts catalogs, for USA two speed models, are combined here using 9 quantity columns. One speed models are in a separate section above.

Price is for each.
green or light green means new
dark green means good-used

Quantity is how many of each item are specified for 1-speed models in that catalog and parts group. If the power version is listed, the quantity is only for that power version.
black means the part is for all 
light blue means for some
light grey means as needed

 

8. 3/78 ’78 Sport MkII

8. 7/78 ’78 Magnum MkII

9. 1/79 ’79 Sport MkII, Maxi II

9. 8/79 ’79 Magnum MkII

0. 1/80 ’80-83 Sport MkII, Newport II

0. 1/80 ’80-83 Magnum II, Magnum MkII

4. 1/84 ’84 Sport MkII, Newport II

5. 1/85 ’85-86 Sport LS II, MkII, Newport II

6. 1/86 ’85-86 Cobra II

6. 1/84 ’84-86 Austro Daimler II (Maxi Plus 2)

 


2A. ZA50 Case Parts II

fig    catalogs 000 
#    8899 00456  Puch part#    price
   F. Case Parts Group II
1    4444 44444 360.110.0341 $4.00 cylinder stud M6 x 103 (105)
2    1111 11111 321.210.6329 none  L case half
3    1100 00000 321.110.6311 none  case gasket note 1
3    0011 11111 321.210.6311 $8.00 case gasket note 2
4    4444 44400 0050.10.1054 $0.00 align tube 8-10-20 note 3
4a  0000 00044 321.110.0541 $0.00 align tube 7-10-12
5    1111 11000 321.110.6339 $30.0 R case half
5    0000 00100 321.310.6339 none  R case half
5a  0000 00011 321.510.6339 none  R case half 
6    1111 11100 321.110.6491 $8.00 cover gasket note 4
6a  0000 00011 321.210.6491 $1100 cover gasket note 5
7    1111 11111 364.210.6601 $3.00 oil fill plug original note 6
7    1111 11111 364.210.6601 $2.00 oil fill plug substitute note 7
8    3333 33333 000 900.3211 $0.25 spring washer M8
9    3333 33333 000 900.2021 $0.80 nut M8-1.0
10  1100 00000 321.110.6351 $0.00 cover for slot-sunk screws
10  0011 00000 321.210.6351 $0.00 cover slot-sunk to 5347646
10  0000 11100 321.310.6351 $0.00 cover phil-pan 5347647 on
10a0000 00011 321.510.6351 $0.00 cover phil-pan black
11  2222 00000 000 900.1687 $2-$1 screw M6 x 70 slot-sunk
11  0000 22222   D079850162 $0.00 screw M6 x 70 phil-pan
12  4444 00000 000 900.1684 $2-$1 screw M6 x 55 slot-sunk
12  0000 44444 000 900.9102 $0.00 screw M6 x 55 phil-pan
13  1111 11111 000 900.1305 1-.70 check plug M6 x 8
14  1111 11111 000 00 24365 $1.00 check seal washer 6 x 12
15  2222 22222 000 901.1001 $1.50 rear mount bolt M8-1.0 x 75
16  1111 11100 321.110.6701 $5.00 drain plug M14-1.5 to 5376719
16a0000 00011 000 901.1009 $5.00 drain plug M10x30 5376720 on
17  1111 11100 000 900.3797 $2.00 drain o-ring 4.3 x 2.5
17a0000 00011 000 900.3721 $2.00 drain seal washer 10-18-1.5
18  1111 11100 000 900.3720 $2.00 drain seal washer 14-22-1
19  1111 11111 000 900.1207 1-.70 case screw M6 x 40 slot-ch
20  2222 22222 000 00 24577 $0.70 case screw M6 x 25 slot-ch
21  4444 44444 000 900.1308 1-.70 case screw M6 x 50 slot-ch
22  1111 11111 000 900.1221 $0.80 case screw M6 x 60 slot-ch
23  1111 11111 000 901.1002 $1.50 front mount bolt M8-1 x 90
24  2222 22000 000 900.1509 $0.80 cover screw M4 x 10 slot
24  0000 00222   D079850132 $1.20 cover screw M4 x 10 phil

25  2222 22222 000 900.3202 $0.40 lock washer A4
26  1111 11100 349.410.0342 20-10 cover blk/grn-gold scratched
26  0000 00011 349.710.0342 42-23 mag cover chrome/black

27  1111 11100 349.210.0361 none  plastic panel grn-gold
27  0000 00011 349.410.0361 none  plastic panel black

Note 1: 321.110.6311 was a case gasket for ’78 models, 0.35 mm thick. It is superseded to 321.210.6311

Note 2: 321.210.6311 is a case gasket for ’79-86 models, 0.35 mm thick. It has more coverage near the cylinder base compared to 321.110.6311

Note 3: There are four alignment tubes, two for the case, and two for the cover.

Note 4: 321.110.6491 is a cover gasket for ’78-84 models with a vertical filler plug. It is a replacement, 0.45 mm thick, compressing to 0.40.

Note 5: 321.210.6491 is a cover gasket for ’85-86 models with a slanted filler plug. It is an original, 0.35 mm thick.

Note 6: The original filler plugs all break the first time they are removed. So they are only sold “as is”, never to be removed

None 7: Use the substitute fill plug instead. It is made from a short piece of fuel hose with a bolt in one end.

 

 


2B. ZA50 Cylinder Parts


fig    catalogs
#   8899 00456   Puch part#    price
   Cylinder Parts Group II
1   1111 11110 000 902.0728 $3.50 spark plug for 1.0 hp versions
1   1111 11110 Bosch W95T1 = W10AC = NGK B4H
1   1010 10110 000 902.0726 $5.00 spark plug for 1.5 hp versions
1   1010 10110 Bosch W145T1 = W8AC = NGK BR5HS
1   0101 01011 000 902.0724 $5.00 spark plug for 1.5 hp versions
1   1101 01011 Bosch W175T1 = W7AC = NGK BR6HS
1   1111 11111 000 902.0724 $5.00 spark plug for 2.0 hp versions
1   1111 11111 Bosch W175T1 = W7AC = NGK BR6HS
2   4444 44444 000 900.2014 $0.30 head nut M6
3   4444 44444 000 00 24804 $0.20 head washer 6
#   8899 00456   Puch part#    price
  7-fin Alu-Chr
4   1010 10110 349.210.2011 none  7f head black 1.0 hp
5   1010 10110 328.110.8041 $2.00 7f gasket 1.5 1.0 hp 1-layer note 1
6   1010 10110 349.310.2050 none  7f cyl & piston 1.0 black note 3
7   1010 10110 349.110.0069 none  7f piston 38-12-17-26 1.0 n. 4
8   2020 20220 331.110.1601 $9.00 7f piston ring 38 x 2 GN note 5
8A 1010 10110 349.115.1221 $4.00 7f intake gasket 19×15 note 6
8B 1010 10110 349.115.1221 $2.00 7f replacement 23×14
8C 1010 10111 000 050.1315 $3.50 7f exhaust gasket
#   8899 00456   Puch part#    price  shared parts

9   2222 22222 000 900.4855 none  ring gap pin ∅2 x 6 note 6
9A 1111 11111 000 901.2943 $5.00 flywheel nut M10-1 x 8 flange
9B 1111 11111 000 900.4503 $2.00 flywheel key M85 3.0 x 3.6
9C 2020 20222 000 00 24773 $0.30 intake nut M6 x 5 steel
9D 0202 02000 000 900.9006 $0.70 intake bolt M6 x 16 allen silver
9E  2222 22222 000 900.3212 $0.30 intake washer A6 curved
9F 2222 22222 000 902.2919 $2.50 exhaust nut M6 x 8 brass orig
9F 2222 22222 000 902.2919 $1.80 exhaust nut M6 x 8 brass 
9G 2222 22222 000 900.3213 $0.25 exhaust washer B6 spring
10 1111 11000 331.110.0111 $12.0 piston pin ∅12 x 31
10 0000 00111 349.110.1111 none  piston pin ∅12 x 31
11 2222 22222 000 901.4701 $1.50 piston clip B12
12 1010 10111 349.310.0131 $4.00 base gasket 0.5 Kstar 1.0
12 1010 11111 349.110.0131 $7.00 base gasket 1.0 orig. 1.5-2.0
13 1111 11111 349.110.0211 $4.00 bush 11.55 14.03 12 note 7
13 1111 11111 349.110.0213 none  bush 11.98 14.03 12 note 8
14 1111 00000 321.112.6173 $00.0 bushing   9.8-8.5-31.0 note 9
14 0011 11111 321.212.6173 $00.0 bushing 10.2-8.5-30.5 note 10
15 1111 11111 000 900.3829 $7.00 R seal 20-35-7 note 11
16 1111 11111 000 900.6237 $25.0 R bearing 20-47-12 E20
17 1111 11111 00000  25892 $8.00 R shim xx21-27-0.1
17 1111 11111 0000 25892.2 $7.00 R shim xx21-27-0.2
18 1111 11111 000 900.3992 $9.50 L shim xx18-24-0.05
18 1111 11111 000 900.3922 $8.00 L shim xx18-24-0.1
18 1111 11111 000 900.3923 $9.50 L shim xx18-24-0.2
18 1111 11111 000 900.3907 $4.00 L shim xx18-24-0.3
19 1111 11111 0  900.2.6007 $32.0 L bearing 17-40-10 L17
20 1111 11111 000 902.3847 $7.50 L seal xx 17-35-7
21 1111 00000 321.110.6150 $00.0 crank w/bushing note 12
21 0011 11110 321.310.6150 $00.0 crank w/bushing note 13
21 0000 00001 321.610.6159 $00.0 crank w/bearing note 14

#   8899 00456   Puch part#    price
  8-fin Hi-torque
22 1010 10000 349.310.4011 $30.0 8f head black 1.5-2.0
22 0000 00110 349.310.4011 $00.0 8f head black 2.0 hp
22 0000 00110 349.810.4011 none  8f head black 1.5 hp
22 0000 00010 349.110.4011 none  8f head silver 1.5
22 0000 00011 349.110.4011 none  8f head silver 2.0
22 0000 00001 349.710.4011 none  8f head silver 1.5
23 1000 00000 349.310.4050 $00.0 8f cyl/pist blk use 610.4050
23 0010 10100 349.610.4050 $00.0 8f cyl/pist blk use 210.6050
23 0000 00010 349.210.6050 $00.0 8f cylinder/piston black ’85-86
23 0000 00010 349.110.6050 none  8f cylinder/piston silver ’85-86
23 0000 00001 349.110.6050 none  8f cyl/p silv Cobra to 1505807
23 0000 00001 349.610.6050 none  8f cyl/p silv Cobra 1505808 on
24 1000 00000 350.310.0069 some 8f piston 38-12-17-23 note 4
24 0010 10110 349.210.5069 some 8f piston 38-12-17-23 L-ring
25 1010 10110 328.110.8041
$2.00 8f head gasket 1.5 for 1.5 hp
25 0000 00110 349.110.0041 $5.00 8f head gasket 0.4 2.0 note 15
26 4040 40442 000 901.1912 $00.0 8f ex/in stud M6 x 18    or 25?
27 1000 00000 331.110.1601 $9.00 8f upper ring 38 x 2 GN note 5
27 0010 10110 328.110.9601 $10.0 8f upper L-ring 38 x 2 L
27 0000 00001 349.110.6601 $9.00 8f upper ring 38 x 1.5 GN
28 1010 10110 331.110.1601 $9.00 8f lower ring 38 x 2 GN note 5
28 0000 00001 349.110.6601 $9.00 8f lower ring 38 x 1.5 GN
#   8899 00456   Puch part#    price
  9-fin Magnum
34 0101 01000 328.410.4011 $0.00 9f head black
35 0101 01000 349.110.0041 $5.00 9f head gasket 0.4mm note 1
36 0101 01000 328.710.4050 $0.00 9f cylinder & piston black
37 0101 01000 350.310.0069 some 9f piston 38-12-17-23 note 4
38 0202 02000 320.110.0601 $9.00 9f piston ring 38 x 2 GN note 5
42 0101 01000 328.210.5131 none  9f base gasket 0.3 mm note 16
43 0101 01000 00050.1.1014 $0.00 9f exhaust stud M6 x 16
44 0101 01000 328.110.9081 $0.00 9f centering sleeve

Note 1: 328.110.0041 is a replacement head gasket. It is a single layer, 0.4 mm. Original ones had 4 layers, each 0.1 mm.

Note 3: 349.810.0050 and 349.310.2050 are 7-fin cylinders for 1.0 hp versions. They have a restricted intake port that is made tamper resistant with a hardened steel restrictor tube with a very tight press fit. It cannot easily be removed or cut bigger.

Note 4: Pistons are listed in Engine/Pistons-and-Rings/Pistons in section 12-17. 12 is the pin diameter. 17 is the upper length from pin edge to top edge. 21, 23, or 26 is the lower length from pin edge to bottom edge. Aftermarket pistons have the same upper length and pin, but can have different lower lengths. A longer lower length opens the intake port later and closes it sooner.

Note 5: 331.110.1601 is an original 38 x 2 GN piston ring with rounded outer edges. 320.110.0601 is an original 38 x 2 GN piston ring with sharp outer edges. The replacement for both types is the same, 38 x 2 GN with sharp outer edges.

Note 6: 900.4855 is a tiny pin pressed super tight into each piston ring groove. The pin locates each ring gap in a part of the cylinder wall where there are no holes (ports) for the ring ends to catch on and do damage. The pin is a tight fit even when the piston is 400°F. A replacement pin can be made by cutting a 6.0 mm section of a 2.0 mm drill bit.

Note 7: 349.110.0211 is a bronze piston pin bushing with an 11.55 mm inner diameter. Installing requires a special press tool. It requires precision reaming with special tools  to 12.0 mm after it is pressed into the rod. It has to be pressed in first because tight fit makes it smaller after installation, and the ends get distorted by the press tool. After installing the oil hole has to be drilled.

Note 8: 349.110.0213 is a pre-reamed piston pin bushing with an 11.98 mm inner diameter. Installing requires a special press tool. It still requires light precision reaming to 12.0 mm after it is pressed into the rod. After installing the oil hole has to be drilled.

Note 9: 321.112.6173 is a special bronze bushing with an outer diameter of 9.8 mm for all ’78 models, ’79 Magnum MkII up to frame# 1602230, and some ’79 Sport MkII, Maxi II.

Note 10: 321.212.6173 is a special bronze bushing with an outer diameter of 10.2 mm for ’79 Magnum MkII from frame# 1602231, some ’79 Sport MkII, Maxi II, and all ’80-86 models.

Note 11: 900.3829 must be a single lip seal 20 x 35 x 7 with the lip facing inward. If installed with the lip outward, it will rub on the starter clutch plate, like as if the start lever was always pulled.

Note 12: 321.110.6150 is a crankshaft with a ∅12-14 piston pin bushing and a ∅9.8 clutch drum bushing. It is for all ’78 models, ’79 Magnum MkII up to frame# 1602230, and some ’79 Sport MkII, Maxi II.

Note 13: 321.310.6150 is a crankshaft with a ∅12-14 piston pin bushing and a ∅10.2 clutch drum bushing. It is for ’79 Magnum MkII from frame# 1602231, some ’79 Sport MkII, Maxi II, and all ’80-86 models except ’85-86 Cobra II. 

Note 14: 321.610.6159 is a crankshaft with a ∅12-15 piston pin bearing and a ∅10.2 clutch drum bushing. It is for ’85-86 Cobra II, but can be an upgrade for others.

Note 15: ’78-83 8-fin (hi torque) 2.0 hp models had no head gasket.

Note 16: Use base gasket 349.310.0131.

 

 
fig    catalogs   Intake Pipes 61-64 Long for ZA50 note 1
#   8899 00456  hp  Puch part#     price   carb-cyl   mount
 
61 1000 00000 1.5 349.615.6302 none    8.5-12.7 38
62 0010 10111 2.0 321.315.6301 $00.0 14.7-14.7 32-38
62 0000 00011 1.5 321.315.6301 $00.0 same
63 0101 01000 2.0 349.815.6302 $00.0 12.7-12.7 32-38 oil inj
63 0101 01000 1.5 349.815.6302 $00.0 same
63 0101 01000 1.0 349.815.6302 $00.0 same
64 1000 01000 2.0 321.415.6301 $00.0 12.7-12.7 32-38
64 0010 11100 1.5 321.415.6301 $00.0 same
64 1010 11100 1.0 321.415.6301 $00.0 same

Note 1: These are good used originals from 1978-86 US models. They are for ZA50 (2 speed) engines with 7-fin, 8-fin, or 9-fin cylinders. That means all except Austro-Daimler II (Maxi Plus). The normally flat base gets curved over time from the pressure of the mount bolts. Then fresh air can leak in. The remedy is to machine or file the base flat.

 


2C. ZA50 Clutch Parts

fig    catalogs 000 
#   8899 00456   Puch part#    price
   Clutch Parts Group .
1   1111 11111 321.112.6450 $0.00 start helix plate
2   1111 11111 321.112.6402 $0.00 start friction plate
3   1111 11111 321.112.6251 $0.00 start coil spring
4   1111 00000 321.112.6141 $0.00 washer 16.8-30.5-1.0
4   0000 11111 321.212.6141 $0.00 washer 16.8-30.5-1.0
5   1111 11111 000 900.4617 $2.00 circlip ext 17 x 1
6   1111 00000 337.113.1751 $0.00 washer 17-24-1.0
6   0000 11111 321.212.6141 $0.00 washer 16.8-30.5-1.0
7   1100 00000 321.112.6120 $0.00 plate-gear 20T 1.0 hp note 2
7   1100 00000 321.212.6120 $0.00 plate-gear 22T 1.5-2.0
7   0011 11111 321.312.6120 $0.00 plate-gear 20T 1.0 hp
7   0011 11111 321.412.6120 $0.00 plate-gear 22T 1.5-2.0
8   1111 00000 320.312.3302 none  2nd speed clutch 1.0 hp
8   1111 00000 321.112.6302 7535 2nd speed clutch 1.5-2.0
8   0000 11111 320.312.6302 none  2nd speed clutch 1.0-1.5
8   0000 11111 321.412.6302 8545 2nd speed clutch 2.0
9   1111 11111 321.112.6161 $7.00 splined spacer 23-28-5
10 1111 11000 321.112.6202 $40.0 1st speed clutch open
10 0000 00111 321.212.6202 $45.0 1st sp clutch covered
11 1111 11111 321.112.6281 $0.00 tab washer 16
12 1111 11111 000 902.2922 $7.00 clutch nut M16-1.5 x 6.5 hex 24
13 1111 00000 321.112.6022 $0.00 drum 13T 1.0 hp  note 1, 3
13 1111 00000 321.212.6022 $0.00 drum 16T 1.5-2.0 note 1, 3
13 0011 11111 321.312.6022 $0.00 drum 13T 1.0 hp  note 1, 4
13 0011 11111 321.412.6022 $0.00 drum 16T 1.5-2.0 note 1, 4
14 1111 11000 321.113.6271 none  shim washer 15-22-0.6
14 1111 11000 321.213.6271 $7.00 shim washer 15-22-0.8
14 1111 11000 321.313.6271 $8.00 shim washer 15-22-1.0
14 0000 00111 321.113.6279 none  shim kit
15 1111 11111 000 900.6186 $15.0 bearing 6002 15-32-9
15a0011 11111 321.110.6371 $0.00 washer 6-31.5-0.2 
16 1111 11111 321.112.6461 $5.00 start torsion spring

 

Note 1: 1st speed gear teeth are 13/73 for 1.0 hp, and 16/70 for 1.5 and 2.0 hp. Each gear set totals 86.

Note 2: 2nd speed gear teeth are 20/66 for 1.0 hp, and 22/64 for 1.5 and 2.0 hp. Each gear set totals 86.

Note 3: 321.112.6022 and 321.212.6022 are clutch drums with a 9.8 mm ID. These are for all ’78 models, ’79 Magnum MkII up to frame# 1602230, and some ’79 Sport MkII, Maxi II.

Note 4: 321.312.6022 and 321.412.6022 are clutch drums with a 10.2 mm ID. These are for ’79 Magnum MkII from frame# 1602231, some ’79 Sport MkII, Maxi II, and all ’80-86 models.

 

 


2D. ZA50 Drive Parts

fig    catalogs 000 
#   8899 00456   Puch part#    price
   Drive Parts Group .
1   1111 11111 000 900.6005 $15.0 bearing 6005 25-47-12
2   1111 11111 321.113.7040 $0.00 shaft 14-66T 1.0 hp note 2
2   1111 11111 321.213.7040 $0.00 shaft 14-64T 1.5-2.0 note 2
3   3333 33333 000 900.9308 $0.00 screw M6 x 10 slot-sunk
4   1111 11111 321.113.7061 $0.00 left plate 35-76-1.5
5   3333 00000 321.113.7031 $0.00 cushion ∅20 x 8?  note 3
5   0000 33333 321.213.7031 $0.00 cushion ∅20 x 8? Atomic
6   1111 11111 321.113.7041 $0.00 2nd gear 66T 1.0 hp note 2
6   1111 11111 321.213.7041 $0.00 2nd gear 64T 1.5-2.0 note 2
7   1111 11111 321.113.7072 $0.00 right plate 35-76-7.5
8   1111 11111 321.113.6241 $9.00 washer 16-27.8-1
9   2222 22222 000 900.6884 $18.0 needle bearing HK1612 16-22-12
10 1111 00000 321.113.6002 $0.00 1st gear 73T 1.0 hp note 1
10 1111 00000 321.213.6002 $0.00 1st gear 70T 1.5-2.0 note 1
10 0000 11111 321.313.6000 $0.00 1st gear 73T 1.0 hp note 1
10 0000 11111 321.413.6000 $0.00 1st gear 70T 1.5-2.0 note 1
11 1111 11111 321.113.6521 $0.00 shift cage
12 7777 77777 321.113.6501 $0.00 shift spring
13 1111 11111 321.113.6491 $0.00 shift cover
14 7777 77777 000 900.6129 $0.00 shift roller 8 x 8
15 1111 11111 321.113.6511 $0.00 shift nut ∅24 left-hand
16 1111 11111 321.513.6471 $7.00 thrust plate 4.2
16 1111 11111 321.113.6471 $7.00 thrust plate 4.4
16 1111 11111 321.213.6471 $7.00 thrust plate 4.6
16 1111 11111 321.313.6471 $7.00 thrust plate 4.8
16 1111 11111 321.413.6471 $7.00 thrust plate 5.0
16 1111 11111 321.613.6471 $7.00 thrust plate 5.2
17 1111 00000 321.113.6371 $7.00 shim washer 10-20-0.6
17 1111 00000 321.213.6421 $8.00 shim washer 10-20-0.8
17 1111 00000 321.213.6371 $7.00 shim washer 10-20-1.0
17 0000 11111 321.113.6379 none  shim kit

18 1111 11111 000 900.6239 $22.0bearing 16100 10-28-8
19 1111 00000 000 900.6885 none  needle bearing SCE810 note 4
19 0000 11111 000 900.6888 none  needle bearing Y8 810
20 1111 00000 321.113.6202 $0.00 drive shaft
20 0000 11111 321.213.6202 $0.00 drive shaft
21 1111 11111 000 900.4740 $0.00 circlip int. 40 x 1.75

22 1111 11111 000 900.6203 $9.00bearing 6203 17-40-12
23 1111 11111 000 902.3816 $5.00 seal 25-35-7

24 1111 11111 321.113.6231 $0.00 sleeve 17-25-14.6

25 1111 11111 349.113.1182 20-10 sprocket 18T 1.0-1.5-2.0
26 1111 11111 000 900.4616 $1.50 circlip ext. 16 x 1

 
16.
thrust plate, 5. shift cushions

Note 1: 1st speed gear teeth are 13/73 for 1.0 hp, and 16/70 for 1.5 and 2.0 hp. Each gear set totals 86.

Note 2: 2nd speed gear teeth are 20/66 for 1.0 hp, and 22/64 for 1.5 and 2.0 hp. Each gear set totals 86.

Note 3: The polyurethane “pucks” or “dampers” or “shift cushions” are oil-resistant rubber disks 20mm in diameter. They decompose after 20 or 30 years. With decomposed or missing cushions, during the shift the engine can chatter and shake the bike. This can cause the gear teeth to break off, or the ring of ramps at the center of the large first speed gear to crack. Those are both disasters. Every old 2-speed should have new pucks before being rode after years of sitting, or at least be operated at low power during the shift. 

Note 4: 900.6885 is an inch size needle bearing SCE810, not metric. ID 8/16, OD 11/16, length 10/16″= 12.7, 17.46, 15.88 mm.

 

 


2E. ZA50 Gaskets, Seals, Bearings

 


Gaskets and Gasket Sets

Head Gasket: On ’75-86 Puch (US models) there are five stock head gasket versions, 1.5 mm, 0.8, 0.4, 0.2 and 0.0 (no gasket). The head gasket is not needed as a pressure seal. Instead it’s secret purpose is a spacer, to fine tune the power by moving the head farther or closer to the piston. That changes the compression ratio (CR), which changes the horsepower. If the CR was 9.0 with no head gasket, then adding a 0.4 mm gasket would lower the CR to 8.4. Adding a 1.5 mm gasket would lower the CR to 7.2. See Note 1 below.

Base Gasket: On ’75-86 Puch (US models) there are five stock base gasket versions with two different thicknesses, 1.0 and 0.5 mm. A thicker base gasket raises the cylinder and the ports. That makes the exhaust and transfer ports open sooner and close later, but makes the intake port open later and close sooner. The purpose is to fine tune the engine power and characteristics. Raising the cylinder with a thicker base gasket also lowers the compression ratio which causes lower power. 

Why so many? Changing the base gasket and head gasket thicknesses is an easy and economical way to comply with power and speed limits for each country (or US state).

 

 



fig      catalogs    Intake Gasket
#   8899 004566 part number    price  description
#   8899 004566 for cylinder version
#   8899 004566 for horsepower version

1  8899 004566 349.115.1221 $4.00 original
8A 1010 101100 7-fin Maxi II, Sport MkII, Newport II
1   8899 014566 1.0 hp use #4

2  8899 004566 349.215.1221 $6.00 original
29 1010 101110 8-fin Maxi II, Sport MkII, Newport II, Cobra II
2   8899 014566 1.5-2.0 hp use #1 or #4

3   8899 004566 329.115.3221 none  original
45 0101 010000 9-fin Magnum II, MkII

4   8899 004566 349.115.1221r $2.00 generic
8B 1010 101110 7-fin, 8-fin Maxi II, Sp. MkII, New. II, Cobra II

5   8899 004566 345.115,5221 none  3-bolt original
00 0000 000001 10-fin Austro Daimler II

 



fig      catalogs    Exhaust Gasket
#   8899 004566   part number    price  description
#   8899 004566   for cylinder version

1   8899 004566 000 050.1315 $3.50 ∅20 x 42 generic
8C 1010
101110 7-fin, 8-fin Maxi II, Sp. MkII, New. II, Cobra II

2   8899 004566 368.116.8151 $4.00 ∅23 x 42 generic
46 0101 010000 9-fin Magnum II, MkII

3  8899 004566 345.116.5041 none  
00 0000 000001 10-fin Austro Daimler II

 



fig      catalogs    Exhaust Pipe Gasket
#   8899 004566 part number    price  description
#   8899 004566 for cylinder version

1   8899 004566 349.116.0191 $4.00 ∅26 x 34 
00 1010 100000
 7-fin, 8-fin ’78-84 Maxi II, Sport MkII, Newport II

2  8899 004566 345.116.0191 $4.00 ∅22 x 34 
00 0000 000110
 8-fin ’85-86 Sport LS II, Cobra II
00 0000 000001
10-fin ’85-86 Austro Daimler II

3   678899 014566 321.116.8191 none  ?? x ?? note 1
00
0101 000000 9-fin ’78-79 Magnum MkII

3   8899 004566 321.316.4191 none  ?? x ?? note 1
00
0000 010000 9-fin ’80-82 Magnum II, MkII

Note 1: 321.116.8191 and 321.316.4191 are gaskets for a Magnum tail pipe. They are sold as a flat strip that you roll into a circle during installation. But all have become hard and brittle. They break instead of bending into a circle.

 

 



fig      catalogs    Head Gasket
#   8899 004566   part number    price   description
#   8899 004566   for cylinder version

1   8899 004566 328.110.8041 $2.00 1.5 mm original
5   0000 001100 7-fin 1.0 hp Sport MkII, Newport II
25 1010 101100 8-fin 1.5 hp Maxi II, Sport MkII, Newport II

2   8899 004566 349.310.0041 $6.00 0.8 mm original
25 0000 000010 8-fin 1.5 hp ’84-86 Cobra II
00 0000 000001 10-fin 1.5 hp ’84-86 A-D II

3  8899 004566 349.110.0041 $5.00 0.4 mm generic
5   1010 101100 7-fin 1.0 hp Maxi II, Sport MkII, Newport II
25 0000 001110 8-fin 2.0 hp Sport LS II, Cobra II note 10

35 0101 010000 9-fin 1.0-1.5-2.0 hp Magnum MkII, II
00 0000 000001 10-fin 2.0 hp ’84-86 A-D II

4   8899 004566 349.210.0041 $6.00 0.2 mm 2-layer
00 8899 004566 349.210.0041 $3.00 0.1 mm ½ of #4
5   0000 000000  7-fin 1.5-2.0 hp early Maxi

Note 10: ’78-83 8-fin (hi torque) 2.0 hp models had no head gasket.

 

 



fig      catalogs    Cylinder Base Gasket
#   678899 004566 part number    price   description
#   678899 004566 for cylinder version

1   678899 004566 349.110.0131 $7.00 1.0 mm original
12 111010 111110 8-fin 1.5-2.0 hp ’78-85 Maxi II, Sport MkII, Newport II,
12 111010 111110 8-fin 1.5-2.0 hp ’84-86 Sport LS II, Cobra II

2  678899 004566 349.310.0131 $6.00 0.5 mm original
12 111111 101100 7-fin 1.0 hp ’78-85 Maxi II, Sport MkII, Newport II,
12 111111 101100 7-fin 1.0 hp ’85-86 Sport LS II

3  678899 004566 349.210.5131 none  0.3 mm original
42 000101 000000 9-fin 1.0-1.5-2.0 ’80-82 Magnum II, MkII

4  678899 004566 328.310.0131 none  0.5 mm original
00 000000 000001 10-fin 1.5-2.0 hp ’83-84 Dart, ’84-86 A-D

5  678899 004566 328.110.0131 $6.00 1.0 mm original
00 000000 000001 10-fin 1.5-2.0 hp ’84-86 A-D II

6   678899 00456  349.310.0131r $3.00 0.5 mm generic
12 111111 111111 replacement

 

 


Top End Gasket Sets

set# price     dimensions 0000 black is original
set# price head base  int  exh   blue is generic 

 

1. for ’75-86 Maxi series with 1.0 hp 7-fin cylinder
use the 2.0 hp set S14 for a small increase in power
S11 $16.0 1.5, 0.5, 19-38, 20
S1r $10.0 1.5, 0.5, 23-38, 20

 

2. for ’78-86 Maxi series with 1.5 hp 8-fin cylinder
use the 2.0 hp set S17 for a small increase in power
S12 $18.0 1.5, 1.0, 14-38, 20
S1r $10.0 1.5, 0.5, 23-38, 20  

 

3. for ’78-82 Magnum II, MkII  with 1.0 hp 9-fin cylinder
use the 2.0 hp set S16 for a small increase in power
S13 none  1.5, 0.5, 14-32, 23

 

4. for ’75-86 Maxi series with 1.5-2.0 hp 7-fin cylinder
S14 $18.00.4, 1.0, 19-38, 20
S2r $12.0 0.4, 0.5, 23-38, 20

 

5. for ’84-86 Sport LS2, Cobra 2 with 2.0 hp 8-fin cylinder
use the 2.0 hp set S17 for a slight increase in power
S15 $20.00.4, 1.0, 14-38, 20
S2r $12.0 0.4, 0.5, 23-38, 20

 

6. for ’78-82 Magnum II, MkII with 1.5-2.0 hp 9-fin cylinder
S16 none  0.4, 1.0, 14-32, 23

 

7. for ’78-86 with 2.0 hp 8-fin cylinder (except Sport LS2, Cobra 2)
S17 $17.0 none 1.0 14-38, 20
S3r $8.00 none 0.5 23-38, 20

 

 

Note 1: Here is the calculation of compression ratio with (CRg) and without (CR) a head gasket.

bore = 38 mm  stroke = 42 mm   CR = (Vt +Vs)/Vt = 9.00

Vs = swept volume = 3.14*(38/2)²*42 = 47610 mm³ = 47.61 cc
Vt = trapped volume=Vs/(CR-1)=47610/8.00=5950 mm³=5.95 cc
CR = (Vt +Vs)/Vt = (5.95 + 47.61)/5.95 = 9.0

Vtg = Vt + 0.4 gasket = 3.14*(39/2)²*0.4 + 5950=6428 mm³=6.43 cc
CRg = (Vtg +Vs)/Vtg = (6.43 + 47.61)/6.43 = 8.4

Vtg = Vt + 1.5 gasket = π*(39/2)²*1.5 + 5950=7740 mm³=7.74 cc
CRg = (Vtg +Vs)/Vtg = (7.74 + 47.61)/7.74 = 7.2

 

 


Seals and Seal Sets


fig      catalogs    ZA50 Seals and Seal Sets
#   8899 004566 0  part # 0 price    size    location
15 1111 111111 900.3829 $7.00 20-35-7 R crankshaft
20 1111 111111 902.3847 $7.50 17-35-7 L crankshaft
23 1111 111111 902.3816 $5.00 25-35-7 L drive shaft
00 1111 111111 900.0000 $18.0 seal set 3-piece

 

 


Bearings


fig      catalogs    ZA50 Ball and Needle Bearings
#   8899 004566 0  part # 0 price 0 size  bearing#  location
19 1111 111111 900.6207 $32.0 17-40-10 L17   L crankshaft

16 1111 111111 900.6237 $25.0 20-47-12 E20   R crankshaft
15 1111 111111 900.6186 $15.0 15-32-9   6002 R crank-cover
1   1111 111111 900.6005 $15.0 25-47-12 6005 L main shaft
18 1111 111111 900.6239 none  10-28-8  16100 R main-cover
9   2222 222222 900.6884 $18.0 16-22-12 HK1612 main shaft

22 1111 111111 900.6203 $9.00 17-40-12 6203 L drive shaft
19 1111 000000 900.6885 none   note 1 SCE810 R drive shaft
19 0000 111111 900.6888 none   note 2  Y8 810 R drive shaft

Note 1: 900.6885 is an inch size needle bearing SCE810, not metric. ID 8/16, OD 11/16, length 10/16″= 12.69, 17.46, 15.88 mm. It has caged rollers, less of them. SCE810 = BA810 = J-810.

Note 2: 900.6888 is a different version of the same size Y8-810. It has loose rollers, more of them. Y8-810 = B-810

 

 

 


A30b Petcock

May 21, 2024

A30b. 14x1.50 female spigot back

 

1977-81 Suzuki JR50 with metal gas tank had this petcock.

Sorry, none are available.

 

 

 


Taiwan Wheel Parts

March 27, 2024

 

 


D.  Taiwan sealed

 

Taiwan wheels are on Taiwan mopeds. They do things more like motorcycles and less like bicycles. Asian wheels always have sealed bearings, with axles that slide out, like motorcycles. Asian spokes have inner and outer types, like motorcycles. Asian hubs are always cast aluminum, never stamped steel, like motorcycles. Asian hubs are always single chain rears, since they do not “believe” in having both a motor and pedals at the same time.

 

 

 

 

 

 

 

 

 

 


E.  Korea sealed

 

 

Trac Olympic Rear Wheel similar to ’78 Honda CT90

fig qty  Trac# 00 Daelim# 000  description
1-0 1 25051 42600-005-890  rear wheel complete

1-1 1 25052 42601-005-890  rear hub complete
1-1 1 00000 00000-000-000  L wheel bearing 6301   ∅12 ∅37 x 12
1-1 1 00000 00000-000-000  R wheel bearing 6301Z ∅12 ∅37 x 12
2-0 1 25059 42610-005-890  cush-drive flange ∅40
2-0 1 00000 00000-000-000  sprocket bearing ? ∅27? ∅40? x ??

4-0 1 25065 42301-HD2-890 rear axle ∅12
8-0 1 25061 42304-005-890  collar ??
9-0 1 25060 90753-029-003  oil seal ∅27 ∅40 x 6

11   1 25058 42303-005-890  axle sleeve ∅12 ∅17
13   1 25056 42653-001-004  o-ring ∅40.5 x 3.0

 

 

 

 

 


Smily Cables

February 24, 2024


1977 Demm Smily (US model)

 

1970’s Demm Smily cables

$10.0 throttle cable 33″ x 36+

$10.0 front brake cable 38″ x 44+
$4.00 D14 anchor pin
$4.00 P25 pinch bolt

$10.0 rear brake cable 60″ x 66+
$4.00 D14 anchor pin
$4.00 P25 pinch bolt

$10.0 start cable 43″ x 48+
$4.50 P20a pinch bolt
$3.00 A2a adjuster
$0.70 F3 step ferrule

 

 

 

 

 

 


Domino 1990’s

February 2, 2024

 

 

Type N Controls

Right controls in this N family all have a D1K slider and a D6N or D6NL plastic twist tube. The spiral slot in the non-stick plastic twist tube moves the aluminum slider easier and smoother. So the throttle snaps back without needing a stiff return spring.

Control Sets


#    Domino#   MM#    Domino#   MM#
assist grey chrome
1.  
0000.06 = NBgc,   0000.03NAagc
’79-83 Piaggio Ciao SC

 assist blk/chrome
2.
   0220.06 = NBc,     0219.03 = NAac 
replacement for ’79-83 Piaggio Ciao SC


assist blk/chr long kick
3.
0186.04NBcLk, 0181.03 = NAacL 
for kick start motorcycles, minicycles and mopeds


  grey/black
4.   0000.06 = NBg       0000.03 = NAg
’79-83 Piaggio Ciao P, PX

black/black
5.   0664.06 = NB,        0663.03 = NA
’84-88 Piaggio Ciao, Boxer, Bravo, Si
replacement for ’79-83 Piaggio Ciao P, PX


black long
6.   1247.04 = NBL,      1242.03 = NAL 
’89-92 Piaggio Ciao, ’89-91 Piaggio Si 


Piaggio black/grey 
7. 1824.04NBPg, 1823.03 = NAPg 
for Piaggio Ciao FL, Si FL


 

 

 

 

 


fig 1234 567 price   MM#   Right Controls 
Domino#  Piaggio#  description

A  1000 000 none  NAagc assist grey/chrome
0000.00  000000 no stop switch hole

A  0100 000 none  NAac  assist black/chrome
0219.03  162804 no stop switch hole

A  0010 000 none  NAacL assist blk/chr long
0181.03  000000 no stop switch hole

A  0001 000 none  NAg     grey/black
0000.00  178585 no stop switch hole

A  0000 100 $42.0 NA       black/black
0663.03, 188057 no stop switch hole

A  0000 010none  NAL   black/black long
1242.03  228969 no stop switch hole
aluminum lever

A  0000 001none  NAPg   Piaggio black/grey
1823.03  000000 no stop switch hole

 


fig 1234 567 price   MM#   Left Controls
Domino#  Piaggio#  description

B  1000 000 none  NBgc grey/chrome
0000.00  162806 no stop switch hole

B  0100 000 none  NBc   black/chrome
0220.06 ,000000 no stop switch hole, replaces 162806

B  0010 000 none  NBcL blk/chr long
0000.00  000000 no stop switch hole, 

B  0001 000 none  NBg   grey/black
0000.00  178583 no stop switch hole

B  0000 100 none  NB     black/black
0664.06  188056 no stop switch hole

B  0000 010none  NBL   black/black long
1247.06  000000 no stop switch hole
aluminum lever

B  0000 001none  NBPg   Piaggio black/grey
1824.04  000000 no stop switch hole

 


fig 1234 567 price   MM#   Parts List
Domino#         Piaggio#  description and applications

00 1101 100none  D22p L grip black ∅22 x 115
01 1101 100none  D21p R grip black ∅25 x 115
01 1101 100none  Dpset grip set 115 Piaggio octagon
1934.82.4004 185256-185257 Piaggio to-’88 Ciao, Si,
’75-81 Bravo Erre 2, ’87-90 Bravo 3, ’80-85 Ape P, ’85-89 Ape TM P

00 0000 010none  D22m L grip black ∅22 x 122 
01 0000 010none  D21m R grip black ∅25 x 122
01
0000 010none  Dmset grip set long grid 122
1990.82.4004 000000 Piaggio ’89-92 Ciao, Si
’84-86 Garelli (US models)

00 0000 001none  D22A L grip grey ∅22 x 122
01 0000 001none  D21A R grip grey ∅25 x 122
01
0000 001none  DAset grips Piaggio grey 122
2166.82.4004 267205-267206 Piaggio Si FL

02 1100 000none  D6K twist tube
0000.00.0000 000000 plastic ∅25 x 110/150, assist type

02 0010 000$29.0 D6KL twist tube
0000.00.0000 000000 plastic ∅25 x 120/160, assist type, long

02 0001 100$14.0 D6N twist tube
1242.02.1339 000000 plastic ∅25 x 110/145, no assist type

02 0000 010none D6NL twist tube
0000.00.0000 000000 plastic ∅25 x 120/155, no assist type, long

02 0000 000none  D6Ns twist tube
0000.00.0000 265726 steel ∅25 x 110/145, no assist type

03 1110 000$13.0 D23 throttle assist spring
0518.02.0000 174994 4-loop

04 1111 111$5.00 D1K slider
1335.91.0000 229935  

05 1111 111none  D2 slider pinch screw
0107.02.0620 123391 M4 with rounded end

07 1100 00023-15 D20 R brk lever chrome
0491.63.0000 148680 24.0 x 135 with brake light plate hole

07 0010 000none  D20nm R brk lever chro long
0000.00.0000 000000 24.0 x 150 no brake light plate hole

07 0001 100$16.0 P20r R brake lever plastic
0799.73.4004 177340 24.0 x 136 mm

07 0000 010none  P20rL R brk lever alum long
1292.71.2004 000000 24.5 x 154 with brake switch nub

07 0000 001none  P20rg L lever plastic grey
0000.00.0000 000000 24.5 x 149 with brake switch nub

08 1111 111$6.00 D3  twist tube set screw
0107.02.0600 123389

10 1000 000$23.0 N5ag R housing assist grey
0000.00.0000 000000,

10 0110 000none  N5a R housing assist black
0000.00.0000 000000,

10 0001 000none  N5g R housing grey
0000.00.0000 000000,

10 0000 110none  N5 R housing black
0000.00.0000 000000,

10 0000 001none  N5P R housing Piaggio black
0000.00.0000 000000,

19 1100 00023-15 D20 left lever chrome
0491.63.0000 148680 24.0 x 135 with brake light plate hole

19 0010 000none  D20m left lever chrome long
0000.00.0000 000000 24.0 x 150 mm

19 0001 100$8.00 P20L left lever plastic
0798.63.4004 176945 24.0 x 136 with brake switch nub

19 0000 010none  P20LL left lever alum long 154
1291.61.2004 000000 24.5 x 154 with brake switch nub

19 0000 001none  P20Lg L lever plastic grey
2307.65.5304 000000 24.5 x 149 with brake switch nub

 

 

 


Leleu Wheel Parts

December 20, 2023

Contents:

Leleu wheels with loose ball bearings 
1. R spoke 80 ’70’s Puch Peugeot Batavus Kreidler Sparta Solex
2. F spoke 80 ’70’s Puch Peugeot Batavus Kreidler Sparta MB
3. R spoke 70 ’70’s Peugeot 102, Batavus, Motobecane 7
4. F spoke 70 ’70’s Motobecane 7
5. F mag   80 ’79-86 Puch “5-star”

Leleu wheels with sealed ball bearings 
6. R spoke 80 ’70’s-80’s Puch, Peugeot, Motobecane 
7. R mag   80 ’79-86 Puch “5-star”

Leleu-Compatible loose ball bearings 
08. F spoke 80 ’74-82 Motobecane 40, 50, 50V
60. F mag o 80 ’77-82 Motobecane 50V

Leleu-Compatible sealed ball bearings
09. R spoke 80 ’74-82 Motobecane 40, 50, 50V
70. R mag o80 ’77-82 Motobecane 50V
10. F mag
 80 ’77-82 Motobecane 50V

 

 

 

Leleu aluminum wheel hubs are made in France. E. Leleu et Cie (E. Leleu and Co.) made quality drum brake hubs for mopeds and small motorcycles, since at least the 1950’s. Leleu hubs are original on 1970’s Peugeot, Motobecane, Solex, Sparta, Puch, Batavus, and Kreidler mopeds.

Brake drum: 1970’s mopeds were mostly all 80mm (∅80) brake drums, with some 70mm (∅70). French mopeds in the 1950’s and 60’s had 100 mm brake drums. 

Self-centering device: 

 

New and good-used items have different price colors: new used

 


1. leleu small Rear spoke Ø80 loose balls


fig   qty  bS   Peug# price  Leleu 80 rear spoke loose
fig  pPsKbS  Peug# price   Hubs (no sprocket) for US models

0   100000  56309 none  ’76-83 Peugeot 103 LS, LVS
0   010000  00000 none  ’74-79 Puch Maxi, Magnum
0   010000  00000 none  ’78-79 Sears Free Spirit
0   010000  00000 none  ’78-79 JC Penney Pinto, Swinger
0   010000  00000 none  ’74-79 Puch Rigid, GN, Maxi N
0   001000  00000 $100  ’76-80 Sparta Foxi, Buddy
0   000100  00000 none  ’76-80 Kreidler MP9, MP19
0   000010  00000 none  ’78-80 Batavus Regency
0   000001  00000 none  ’75-86 Solex 3800, 4600
fig  pPsKbS  Peug# price   Axle Sets  item#’s left to right
0   100000  51415 $63.0 1 3L 4 7a 4 0 3R 1r  1
0   010000  00000 $63.0 1 3L 4 7a 4 2 00 1R 1
0   001000  00000 $63.0 1 3L 4 7b 4 0 00 1r  1
0   000100  00000 $63.0 1 3L 4 7c  4 0 00 1r  1
0   000010  00000 $63.0 1 3L 4 7d 4 0 3R 00 1
0   000001  00000 $52.0 1 2 3  4  7  4     3  2 1
fig  pPsKbS  Peug# price   Parts List
1   222220  69278 $3.00 axle nut M12-1 x 10 hex19
1   000002  69282 $3.00 axle nut M11-1 x 10 hex19 subst.
1r  101100  01980 $2.50 R outer nut M12-1 x 7 hex19
1R 010000 69278 $3.00 R outer nut M12-1 x 10 hex19
2   010100  00000 $2.50 right spacer ∅12 ∅16 x 1.8
2   000002  00000 $2.00 R/L spacer ∅11 ∅17 x 1.8
3R 100000  69357 $2.00 right thin nut M12-1.0 x 5 hex 19
3L 111110  69357 $2.00 left thin nut M12-1.0 x 5 hex 19
3   000002  00000 $4.00 R/L lock nut M11-1.0 x 7 hex 17
4   222220  69276 $19.0 bearing cone M12-1.0 x 13.6 ∅20
4   000002  69284 $5.00 bearing cone M11-1.0 x 13.2 ∅18
5   222220  69680 $7.00 dust ring ∅22 ∅29
5   000002  69280 $5.00 dust ring ∅20 ∅29
6   111110  00690 $2.00 bag of 26 balls 3/16″ 4.76mm
6   000001  00694 $2.00 bag of 22 balls 7/32″ 5.55mm
7a 110000  69414 $17.0 axle M12-1.0 x 180
7b 001000  00000 $20.0 axle M12-1.0 x 170
7c 000100  00000 $24.0 axle M12-1.0 x 160
7d 000010  00000 $24.0 axle M12-1.0 x 180notched
7   000001  00000 $24.0 axle M11-1.0 x 160notched
8   222220  69648 $10.0 bearing cup ∅14 ∅29
8   00000 69285 $5.00 bearing cup ∅13 ∅29
9P 100000  56309 none  rear hub bare 5p 28h Peugeot
9   011110  00000 $65.0 rear hub bare 6p 36h others
10 100000  48795 link 0 sprocket 5p 48T Peugeot LS-U1
10 100000  51608 link 0 sprocket 5p 52T Peug LVS-U2,U3
10 010000  00000 link 0 sprocket 6p 45T Puch 1sp-30
10 001100  00000 link 0 sprocket 6p 36T Sparta, Kreidler
10 000010  00000 link 0 sprocket 6p 39T Batavus Regency
11 566660  00620 $0.80 sprocket bolt substitute M6 x 16
12 566660  00000 $0.30 sprocket washer
13 566660  00000 $0.30 sprocket nut M6
14 111111  69275 $25.0 brake shoe set 080182, 80 x 18
15 222222  08703 $2.00 brake shoe spring
16 100000  68088 45-30 rear brake assy steel Peugeot 103
16 100000  68572 $45.0 rear brake assy steel Peug 103 L2
16 010000  00000 none  rear brake assy steel Puch, Sears
16 010010  00000 none  rear brake assy #17a Puch Rigid
16 001000  00000 45-25 rear brake assy alum Sparta
16 000100  00000 50-35 rear brake assy steel Kreidler
17 100000  68088 30-20 brake plate bare steel Peugeot
17 010000  00000 50-40 brake plate bare steel Puch, Sears
17 010000  00000 50-40 brake plate bare steel Puch (Euro)
17 010010  00000 none  brake plate bare #17a Puch Rigid
17 001000  00000 28-15 brake plate bare alum Sparta
17 000100  00000 38-25 brake plate bare steel Kreidler
18 220220  68113 $8-$5 inspection plug for steel
18 002000  68112 $4-$3 inspection plug for alum
25 010000  00000 $3.00 anchor post M10-1.0 Puch Rigid
26 010000  00000 $0.70 anchor nut M10-1.0 Puch Rigid
27 010000  00000 $0.50 anchor washer M10 Puch Rigid
28 100000  17550 link 0 freewheel 18T Peugeot
28 010000  00000 link 0 freewheel 23T Puch
28 001100  00000 link 0 freewheel 16T Sparta, Kreidler

 

Peugeot Puch Sparta Kreid Batav
022.0 022.0 019.8 017.0 017.0  Lp  left plate
005.0 005.0 005.0 005.0 005.0  Ln  left nut
103.2 103.2 103.2 103.2 103.2  H   hub
000.0 001.8 000.0 000.0 000.0  Rw right washer
005.0 000.0 007.0 005.0 007.0  Rn right nut
007.0 011.0 000.0 000.0 000.0  Ro right outer
142.2 142.9 135.0 130.2 132.2  sub total
142.0 142.0 137.0 133.0 133.0  F  frame

018.9 018.9 017.5 014.9 018.9  E-left
018.9 018.9 017.5 014.9 028.9  E-right
180.0 180.0 170.0 160.0 180.0  total (to ends of threads)

This is a way of checking for errors and calculating unknown spacings. The sum of all of the spacings along the axle must equal the axle length. Purple means guessed. Green means known or measured. Blue means calulated. Black means unsure.

On Sparta the two chain adjusters go inside the frame. Because they each take up 1.5 mm along the axle, the actual frame width is 140. 137 is the effective frame width.

 


2. leleu small Front spoke Ø80 loose balls


p  qty mBb MB#   price  Leleu 80 front spoke loose
pPsKbBm Peug#  price  Hubs (no sprocket) for US models

1000000  56308 none  ’76-83 Peugeot 102, 103
0100000  00000 none  ’74-79 Puch Maxi, Magnum, others
0100000  00000 none  ’78-79 Sears Free Spirit, JC Penney
0100000  00000 none  ’80-86 Puch Maxi, others
0010000  00000 $90.0 ’76-80 Sparta Foxi, Buddy
0001000  00000 none  ’76-80 Kreidler MP9, MP19
0000100  00000 none  ’74-80 Batavus VA, HS50, Starflite
0000010  00000 none  ’78-80 Batavus Regency
0000001  54106 none  ’74-80 Motobecane 40, 50, 50V
pPsKbBm part#  price  Axle Sets  item#’s left to right
1000000  51404 $32 1 2 0o 0 6b 7 12 7 6s 5 6o  0o 2 1
0100000  00000 $36 1 2 19 0 6b 7 12 7 6s 5 6o 5o 2 1
0100000  00000 $36 1 2 19 0 6b 7 12 7 6s 5 6o 0o 2 1

0010000  00000 $33 1 2 0o 0 6b 7 12 7 6s 5 6o 0o 2 1
0001000  00000 $30 1 2 6o 0 6s 7 12 7 6b 0 0o 0o 2 1
0000100  00000 $34 1 2 0o 0 6b 7 12 7 6s 5 6o  0o 2 1
0000010  00000 $32 1 2 0o 0 6b 7 12 7 6s 2 6o  0o 2 1
0000001  20380 $34 1 2 6o 5 6s 7 12 7 6b 0 0o 0o 2 1
0000001  Note 2 $34 1 2 6o 0 6s 7 12 7 6b 0 0o 0o 2 1
fig  pPsKbBm part#  price   Parts List
1   0000222  15478 $3.00 front axle nut M11-1 x 9 hex 17
1   2222000  69282 $3.00 front axle nut M11-1 x 10 hex 19
2   0222222  53114 $1.50 axle washer ∅11 ∅20 x 2 or 1.8
2   20000100000 $2.00 axle washer ∅11 ∅19 x 0.8
3   1111111  00000 $3.00 cover (some) ∅11 x 0.9 for no speedo, see Note 1
4   1111111  00000 $3.50 spacer (some) ∅11 ∅16 x 4.1 see Note 1
5   1000001  16676 $4.00 speedo spacer ∅11 ∅16 x 4.0 see Note 2
5   0100100  00000 $4.00 speedo spacer ∅11 ∅16 x 4.7
5   0010000  00000 $4.00 speedo spacer ∅11 ∅16 x 3.5
5o 0100000  00000 $4.00 outer speedo spacer ∅11 ∅16 x 4.7 ’74-79
6b 0101001  01442 $3.00 brake thin nut M11-1 x 5 hex 17
6b 1010000  69333 $3.00 brake thin nut M11-1 x 5 hex 19
6b 0000110  00000 $5.00 brake lock nut M11-1 x 3.5 hex 19
6s 1110111  01442 $3.00 speedo thin nut M11-1 x 5 hex17
6s 0001000  15478 $3.00 speedo thin nut M11-1 x 9 hex17
6o 1000000  00000 $3-$2 outer lock nut M11-1 x 10 hex17 for speedo
6o 1000000  68127 $5.00 outer lock nut M11-1 x 16.6 hex17 no speedo
6o 0100000  01442 $3.00 outer nut M11-1 x 5 hex17 ’74-79
6o 0100000  00000 $3.50 outer nut M11-1 x 9 hex22 ’80-86

6o 0010100  69333 $3.00 outer nut M11-1 x 5 hex19
6o 0001010  15478 $3.00 outer nut M11-1 x 9 hex17
7   2222222  69284 $5.00 bearing cone Ø11
8   2222222  69280 $5.00 dust ring Ø20 Ø29
9   1111111  00694 $2.00 set of 22 balls 7/32″ 5.55mm
10 2222222  69285 $5.00 bearing cup ∅13 ∅29
12 1101000  69417 $19.0 axle M11-1.0 x 153
12 00101100000 $18.0 axle M11-1.0 x 145
12 0000001  20381 $11.0 axle M11-1.0 x 140
13 1111111  69275 $25.0 brake shoe set 080182
14 2222222  08703 $2.00 brake shoe spring
15 1000000  68103 45-35 front brake assy d=18.2 Peugeot
15 0100000  00000 45-35 front brake assy d=20.5 Puch
15 0010000  00000 55-45 front brake assy d=17.8 Sparta
15 0001000  00000 45-35 front brake assy d=26.0 Kreidler
15 0000110  00000 40-35 front brake assy d=25.0 Batavus
16 1000000  68103 40-20 brake plate bare d=18.2 Peugeot
16 0100000  00000 40-20 brake plate bare d=20.5 Puch
16 0010000  00000 35-25 brake plate bare d=17.8 Sparta
16 0001000  00000 30-25 brake plate bare d=26.0 Kreidler
16 0000110  00000 35-25 brake plate bare d=25.0 Batavus
16 0000001  54107 30-25 brake plate bare d=25.0 Motobecane
17 2202000  68112 $4-$3 inspection plug for alum
19 0100000  00000 $3.00 outer brake nut M11-1.0 x 7 hex17
19 0100000  00000 $3.00 outer brake nut M11-1.0 x 7 hex22 ’80-86

Note 1: Items 3 and 4 are only for models with no speedometer. For models with a speedometer and a driver unit on the front axle, 3 and 4 are omitted.

Note 2: The Motobecane 20380 axle set in the parts catalog has left side nut 6o and spacer 5 that take up a total of 9 mm of axle space. But the 20380 axle set on actual bikes has nut 60 instead. It takes up the same 9mm of axle space. 


Peu    74-79  80-86
Peug    Puch  Puch Sparta Kreid  Batav  MB
000.0 007.0 009.0 000.0 000.0 000.0 000.0 Ob Outer brk nut 19
020.5 018.2 018.2 017.8 026.0 025.0 025.0 Bp brake plate
005.0 005.0 005.0 005.0 005.0 003.5 005.0 Bn brake nut 
061.0 061.0 061.0 061.0 061.0 056.8 059.8 H   hub
005.0 005.0 005.0 005.0 009.0 005.0 005.0 Sn speedo nut
000.0 000.0 000.0 000.0 000.0 001.0 001.5 Sw speedo washer
002.0 005.2 005.2 005.2 005.3 005.2 004.0 Sd speedo driver
004.0 004.7 004.7 003.5 000.0 004.7 000.0 Ss speedo spacer

016.6 005.0 007.0 005.0 009.0 005.0 009.0 On Outer speedo nut
000.0 004.7 000.0 000.0 000.0 000.0 000.0 Os Outer spd spacer 5o

114.1 115.8 115.1 101.9 115.3 105.2 109.3 sub total
115.0 115.0 115.0 102.0 115.0 105.0 110.0 F   frame

019.4 018.9 018.9 020.0 018.8 018.8 017.0 E-brake
019.5 019.0 019.0 020.1 018.8 018.8 019.0 E-speedo
153.0 153.0 153.0 142.0 153.0 142.0 140.0 total (to ends of threads)

This is a way of checking for errors and calculating unknown spacings. The sum of all of the spacings along the axle must equal the axle length. Purple means guessed. Green means known or measured. Blue means calulated. Black means unsure.

 


3. leleu small Rear Spoke Ø70 loose balls


fig   qty   MB#  price  Leleu 70 rear spoke loose
fig   pb7 Peug# price  Hubs (no sprocket) for US models
1     100 63499 
$90.0 hub 28h Peugeot 102
1     0100000 
$150  hub 36h Batavus VA, HS50, Starflite
1     001 54131 none  hub 28h Motobecane 7 20,25 mph
1     001 54176 none  hub 28h Motobecane 7 30 mph
fig   pb7 part# price  Axle Sets  item#’s left to right
0     100 50522 $63.0 6 11L 12 5p  12 11r 6 Peu 102
0     010 00000 $63.0 6 11L 12 5b  12 11R 6
0     001 00000 $63.0 6 11L 12 5m 12 11R 6 MB 7

fig   pb7 part# price  Parts List
2     100 63524 
55-40 rear brake assy Peugeot 102
2     011 54242 70-55 rear brake assy Batavus, MB
2     011 54242
55-35 brake plate bare Batavus, MB
3     111 20378 $29.0 brake shoe set 70
4     222 14538 $2.50 brake spring
5p   100 69393 $0.00 rear axle M12-1.0 x 150 (154 total)
5b   010 00000 20-13 rear axle M12-1.0 x 165  notched
5m  001 21553 $0.00 rear axle M11-1.0 x 155
6     220 69278 $3.00 axle nut M12-1.0 x 10 hex19
6     002 15478 $3.00 axle nut M11-1.0 x 9 hex17
7     001 16057 link 0 freewheel 16T
7     1117550 link 0 freewheel 18T
7     110 00586 link 0 freewheel 20T
8     100 68855 link 0 sprocket 5p 42, 52T Peugeot
8     010 00000 link 0 sprocket 6p 48, 50T Batavus
8     001 54183 link 0 sprocket 4  39T MB 7 20, 25
8     001 23043 link 0 sprocket 4  35T MB 7 30mph
9     556 16994 $0.80 sprocket bolt substitute M6 x 16
9b    556 16994 $0.30 sprocket nut M6
10   556 01172 $0.30 sprocket washer
11L  110 01980 $2.50 left thin nut M12-1.0 x 7 hex19
11L  001 00580 $2.50 left thin nut M11-1.0 x 7 hex19
11r  100 69357 $2.00 right thin nut M12-1.0 x 5 hex19
11R 011 01980 $2.50 right thin nut M12-1.0 x 7 hex19
11R 011 00580 $2.50 right thin nut M11-1.0 x 7 hex19
12   220 69276 $19.0 bearing cone M12-1.0
12   002 69284 $5.00 bearing cone M11-1.0 =15049
13   220 69680 $7.00 dust ring ∅22 ∅29
13   002 69280 $5.00 dust ring Ø20 Ø29 = 17442
14   220 69648 $10.0 bearing cup ∅29 ∅14
14   002 69285 $5.00 bearing cup ∅29 ∅13 = 14280
15   110 00690 $2.00 set of 26 balls 3/16″
15   001 00694 $2.00 set of 22 balls 7/32″ 5.55mm =17187

 

Peugeot  Bat  MB7
020.0 021.5 021.5  Lp  left plate
007.0 007.0 007.0  Ln  left nut
090.0 087.5 087.5  H   hub
005.0 007.0 007.0  Rn right nut
122.0 123.0 123.0  sub total
123.0 123.0 123.0  F  frame

014.0 018.0 016.0  E-left
014.0 028.0 016.0  E-right
150.0 165.0 155.0  total (to ends of threads)

This is a way of checking for errors and calculating unknown spacings. The sum of all of the spacings along the axle must equal the axle length. Purple means guessed. Green means known or measured. Blue means calulated. Black means unsure.

 

 


4. leleu small Front Spoke Ø70 loose balls


fig qty  MB#  price   Leleu 70 front spoke loose
fig qty  MB#  price  Hubs (no sprocket) for US models
1    1  54174 none  hub 28h ’78-79 Motobecane Model 7
fig qty  MB#  price   Axle Sets  item#’s left to right
15  1  20380 $00.0 axle set 7 6 8 14 5 14 8 12 13 6 7
fig qty  MB#  price   Parts List

2    1  54241 none  brake plate assy
3    1  20378 $29.0 brake shoe set 70
4    2  14538 $2.50 brake spring
5    1  20381 $11.0 axle M11-1.0 x 140
6    2  14625 $1.50 axle washer ∅11 ∅20 x 2 or 1.8
7    2  15478 $3.00 axle nut M11-1 x 9 hex 17
8    2  15050 $3.00 R/L thin nut M11-1 x 5 hex17
9    1  17187 $2.00 set of 22 balls 7/32″ 5.55mm
10  2  14280 $5.00 bearing cup ∅13 ∅29
11  2  17442 $5.00 dust ring ∅20 ∅29
12  1  16676 $00.0 speedo spacer ∅11 ∅16 x 1?
13  1  00580 $00.0 outer lock nut
14  2  15049 $5.00 bearing cone M11-1.0 x 13.2 ∅18

 

 

 


5. leleu small Front mag Ø80 loose


fig qty Puch# Peug# price  Leleu 80 front mag loose
fig qty Puch# Peug# price  Hubs (no sprocket) for US models
2   1 321.
140.2020 none  hub ’79-81 Puch Sport MkII
2   1 321.140.2020 none  hub ’80-81 Puch Magnum MkII
2   1 321.140.2020 none  hub ’81-82 Puch Magnum LTD

fig qty Puch# Peug# price  Parts List

3   3 000.00.69278 $3.00 axle nut M12-1 x 10 hex19
4   2 000.901.3919 none  washer ∅12 ∅20 x 1.0
4   2 000.901.3919 $2.50 substitute ∅12 ∅18 x 1.2
5   1 321.
140.2041 $3.00 spacer ∅12 ∅18 x 4.0
6   1 321.140.2081 none  right thin nut M12-1.0 x 5 hex17
7   2 000.00.69276 $19.0 bearing cone M12-1.0 x 13.6 ∅20
8   2 000.00.69680 $7.00 dust ring ∅22 ∅29

9   1 000.00.00690 $2.00 set of 26 balls 3/16″ 4.76mm

10 2 000.00.69648 $10.0 bearing cup ∅14 ∅29

11 1 321.140.2261 $20. 0 front axle M12-1.0 x 155 (156)
12 1 321.140.2032 $0.00 front hub bare
13 1 349.141.0141 $0.00 outer nut M12-1.0 x 5 hex19
14 1 321.140.2070 none  brake assembly
15 1 000.00.69275 $25.0 brake shoe set 080182, 80 x 18
16 2 000.00.08703 $2.00 brake shoe spring
17 1 321.140.2079 $0.00 brake plate bare
18 2 349.140.8161 $0.00 inspection plug for alum.
19 1 000.002.4787 $0.00 thin nut M12-1.0 x 7 hex19
20 5 321.140.2051 $0.00 allen bolt M8 x 22
21 1 000.901.4837 $0.00 spiral pin

 

 

 


6. leleu small Rear spoke Ø80 sealed

Peugeot 103SP rear hub
fig  qty  Pe MB#  price   Leleu 80 rear spoke sealed
fig  ppPm Peug# price   Hubs (no sprocket) for US models -speeds

1   1000  58562 $100  56T ’78-79 Peugeot 103 SP 25,30, LVS 25,30
1   0100  61166 none  52T ’79-83 Pg. 103 SP,SPB,TSM 30, LVS 25,30
1   0100  61166 none  48T ’80-83 Peugeot 103 LS 20, LVS 20
1   0010  00000 none  45T ’80-86 Puch Maxi 20,25,30
1   0010  00000 none  40T ’80-86 Puch Maxi II, Newport II 25,30

1   0001  54108 none  44T ’74-82 Motobecane 40, 50 25mph
1   0001  54109 none  48T ’75-82 Motobecane 40, 50 20mph
1   0001  54110 none  54T ’75-82 Motobecane 40, 50, 50V 30, 50V 25

fig  ppPm Peug# price   Axle Sets  item#’s left to right
0   1000  00000 none  7
5 3 2 4 6 2 8 5 7 ∅10 Peugeot
0   0100  00000 none  7 5 3 2 4 6 2 8 5 7 ∅12 Peugeot
0   0010  00000 none  7 5 3 2 4 6 2 8 5 7 ∅12 Puch
0   0001  00000 none  7 5 3 2 4 6 2 8 5 7 ∅10 Motobecane

fig  ppPm Peug# price   Parts List
2   2002  68136 $6.00 bearing 6200Z ∅10 ∅30 x 9
2   0220  68664 $6.00 bearing 6001Z ∅12 ∅28 x 8
3   1000  68135 $4.00 left spacer ∅10 ∅20 x 10
3   0110  68659 $4.00 left spacer ∅12 ∅18 x 2.5
3   00024017 $21.0 left spacer ∅10 ∅25 x 16, ∅17 x 2.5 recess
3   0001  24017 $16.0 substitute ∅10 ∅14 x 16

4   1000  68130 $25.0 axle ∅10 x 180 smooth
4   0110  68658 $22.0 axle ∅12 x 180 smooth (182 total)
4   00020362 $20.0 axle ∅10 x 165 smooth

5   2000  68132 $3.00 L/R lock nut M10-1 x 5 hex19
5   0220  69278 $3.00 L/R thin nut M12-1 x 10 hex19
5   0002  20767 $3.50 L/R thin nut M10-1 x 5 hex17
6   1000  68133 $14.0 center tube ∅10 ∅14 x 67
6   0100  68257 $11.0 center tube ∅12 ∅16 x 70
6   0010  68257 $11.0 center tube ∅12 ∅16 x 70
6   0001  00000 $00.0 center tube ∅10 ∅14 x 41?
7   2000  68134 $2.50 axle nut M10-1 x 15? hex19 ∅12 shoulder
7   0220  69278 $3.00 axle nut M12-1 x 10 hex19
7   00017567 $2.50 axle nut M10-1 x 15 hex 19, ∅18.5 shoulder

8   1000  68131 $7.00 right spacer ∅10 ∅16 x 15
8   0100  68660 $00.0 right spacer ∅12 ∅20? x 11
8   0010  00000 $8.00 right spacer ∅12 ∅20 x 20
8   00013145 $00.0 right spacer ∅10 ∅20? x 15?
9   1000  68252 40-25 brake plate bare Peug ∅10
9   0100  68088 35-20 brake plate bare Peug ∅12
9   0010  00000 50-40 brake plate bare Puch ∅12
9   0010  00000 50-40 brake plate bare Puch Euro

9   0001  54111 40-20 brake plate bare MB ∅10

10 1111  69275 $25.0 brake shoe set 080182
11 2222  08703 $2.00 brake shoe spring
12 1100  48795 link 0 sprocket 48T 5p 94 x 104
12 1100  54443 link 0 sprocket 56T 5p 94 x 104 black
12 1100  51608 link 0 sprocket 52T 5p 94 x 104 black
12 0010  00000 link 0 sprocket 45T 6p 94 x 104
12 0001  20090 link 0 sprocket 44T 6p 94 x 104
12 0001  53873 link 0 sprocket 48T 6p 94 x 104
12 0001  20093 link 0 sprocket 54T 6p 94 x 104

13 5566  16994 $0.80 sprocket bolt substitute M6 x 16
13 5566  16994 $0.30 sprocket nut M6
13 5566  01172 $0.30 sprocket washer

17 2220  68113 $8-$5 inspection plug
00 00015244
link 0 freewheel 18T
00 00014298
link 0 freewheel 20T
00 0002  14625 $2.00 axle washer ∅10


Peu10 Peu12 Pu12  MB10
022.0 022.0 022.0 021.7  Lp  left plate
005.0 010.0 010.0 005.0  Ln  left nut
010.0 002.5 002.5 016.0  Ls  left spacer
009.0 008.0 008.0 009.0  Lb  left bearing
067.0 070.0 070.0 042.0  Cs  center spacer
009.0 008.0 008.0 009.0  Rb  right bearing
015.0 011.0 020.0 015.0  Rs  right spacer
005.0 010.0 000.0 005.0  Rn  right nut
142.0 141.5 140.5 122.7  00  sub total
142.0 142.0 142.0 123.0  F    frame
019.0 019.0 019.5 020.0  Le  left end
019.0 019.0 020.0 020.0  Re  right end
180.0 180.0 180.0 163.0  00  total
180.0 180.0 180.0 165.0  00  axle length

This is a way of checking for errors and calculating unknown spacings. The sum of all of the spacings along the axle must equal the axle length. Purple means guessed. Green means known or measured. Blue means calulated. Black means unsure.

 

 


7. leleu small Rear mag Ø80 sealed


fig qty  Puch#  price  Leleu 80 rear mag sealed
fig qty 0 Puch# 000 price  Hubs (no sprocket) for US models
2   1 349.141.3020 none  ’79-81 Puch Sport MkII
2   1 349.141.3020 none  ’80-82 Puch Magnum MkII, LTD

fig qty 0 Puch# 000 price  Parts List

3   3
000.002.5015 $3.00 axle nut M12-1 x 10 hex19
4   1 349.541.8521 $9.00 spacer ∅12 ∅20 x 20
5   2 000.900.6001 $6.00 bearing 6001 Z or RS ∅12 ∅28 x 8
6   1 359.141.0231 $8.00 center spacer ∅13 ∅16 x 70
7   1 349.541.8261 $19.0 axle smooth ∅12 x 180 (182)
8   1 321.141.3031 none  rear hub bare
9   1 349.541.8241 $4.00 spacer ∅12 ∅18 x 2.5
10 1 349.141.0401 link 0 sprocket 40T (1.5, 2.0 hp)
10 1 349.141.0451 link 0 sprocket 45T (1.0 hp)
11 6 000.900.3267 $0.30 sprocket nut substitute M6
12 6 000.900.3267 $0.30 sprocket washer substitute
13 6 000.900.1081 $0.80 sprocket bolt substitute M6 x 16
14 1 349.140.0159 $25.0 brake shoe set 080182
15 2 349.140.0191 $2.00 brake spring
16 1 349.141.8070 70-60 brake assy
17 1 349.141.8079 50-40 brake plate bare
18 2 349.141.8161 $8-$5 inspection plug
19 1 349.341.5151 $8.00 helper spring
20 5 321.140.2051 $1.50 allen bolt M8 x 22
21 1 000.901.4857 none  spiral pin
23 1 349.241.0230 link 0 freewheel 23T

 

 


8. Front spoke and mag Ø80 loose balls

Motobecane made many of their own components. Like the way Tomos made their hubs compatible with Grimeca, Motobecane made their hubs compatible with Leleu. So the complete wheels interchange, the brake plate complete interchanges, but most of the individual parts do not. Motobecane made both stamped steel and cast aluminum spoke wheel hubs. Their cast aluminum hub has a big M logo embossed into it. 

fig  qty  MB#   price  MB-made front spoke and mag loose
fig  sm  MB#  price  Hubs (no sprocket) for US models
1   10 53422 none  spoke hub ’74-82 Motobecane 40, 50, 50V
1   01 24269 none  mag hub   ’77-82 Motobecane 50V
fig  sm  MB#  price   Axle Sets  item#’s left to right
16 11 20380 $00.0 axle set 3 14 9 10 8 7 15 7 4 8 14 3
fig  sm  MB#  price   Parts List

2   10 53423 none  front brake assy = 21930
2   01 24270 none  front brake assy black
2   10 53423 40-20 brake plate bare
2   01 24270 $35.0 brake plate bare black
3   22 15478 $3.00 axle nut M11-1.0 x 9 hex19
4   11 17257 $3.00 brake spacer ∅11 ∅17 x 2.0
5   22 22135 $2.00 brake spring
6   11 21730 none  brake shoe set 080201
7   22 15049 $8.00 bearing cone M11
8   22 15050 $3.50 thin nut M11-1.0 x 7 hex17
9   11 00580 $00.0 outer lock nut M11-1.0 x 7? hex 19?
10 11 16676 $00.0 speedo spacer ∅11
11 22 17442 $00.0 dust ring
12 11 17187 $2.00 set of 26 balls 3/16″
13 22 14280 $10.0 bearing cup
14 22 14625 $00.0 washer ∅11 ∅19? x 2.0?
15 11 20381 $11.0 axle bare M11-1.0 x 140

 

 


9. Rear spoke Ø80 sealed


figqty  MB#   price  MB-made rear spoke and mag sealed
fig  sm  MB#  price  Hubs (no sprocket) for US models speeds
1   10 21727 none  spoke hub 44T Motobecane 40, 50 25mph
1   10 53872 none  spoke hub 48T Motobecane 40, 50 20mph
1   10 21728 none  spoke hub 54T Motobecane 40, 50 30mph
1   10 21728 none  spoke hub 54T Motobecane 50V 25, 30mph
1   01 24299 none  mag black 54T Motobecane 50V 25, 30mph
fig  sm  MB#  price   Axle Sets  item#’s left to right
0   10 00000 none  2 3 9 12 10 11 16 13 14 3 2
0   01 00000 none  2 3 9 12 10 11 16 13 14 3 2 

fig  sm  MB#  price   Parts List
2   20 17567 $2.50 axle nut M10-1.0 x 14.5 hex 19, ∅18.5 shoulder
2   02 24258 $4.50 axle nut M10-1.0 x 17.2 hex 19, ∅18.5 shoulder
3   22 00406 $1.50 washer ∅10 ∅18 x 2.0

4   10 21279 60-40 front brake assy
4   10 21279 40-20 brake plate bare
4   01 24301 none  rear brake assy black
4   01 24301 $35.0 brake plate bare black
5   11 21733 $8.00 helper spring
6   22 22135 $2.50 brake spring Motobecane
7   11 21730 none  brake shoe set 080201
8   11 20362 $20.0 rear axle M10-1.0 x 165
9   11 20448 $3.00 toothed washer ∅10 ∅16 x 2.0, see Note 1
10 11 20768 $6.00 left bearing ∅10-30 x 9, 6200Z
11 10 00000 $0.00 center spacer
11 01 24020 $20.0 center spacer ∅10.2 ∅15 x 58
12 11 24017 $21.0 left spacer ∅10.2 ∅25.5  x 16, ∅17 x 2.5 recess
12 11 24017 $16.0 substitute ∅10.5 ∅14-15 x 16, see Note 2

13 11 24021 $4.00 right spacer ∅10 ∅16 x 8.1
14 11 20767 $3.50 right thin nut M10-1.0 x 5 hex17
15 11 21735 none  right dust cover 16.7 25.88 x 3, see Note 3
16 11 21734 $6.00 right bearing ∅10-26 x 8, 6000Z
17 11 15244 link 0 freewheel 18T
17 11 14298 link 0 freewheel 20T
18 66 23663 $1.00 sprocket bolt M6 x 20 hex
19 66 01525 $0.30 sprocket washer ∅6
20 10 20090 link 0 sprocket 6p 44T 94 x 104
20 10 53873 link 0 sprocket 6p 48T 94 x 104
20 10 20093 link 0 sprocket 6p 54T 94 x 104
20 01 20096 link 0 sprocket 6p 54T 94 x 104 black
21 66 16994 $0.30 sprocket nut M6
22 10 14292 $5.00 theaded ring

00 06 23688 $0.00 rear hub bolts

Note 1. The original equipment 20448 was a special toothed washer. The original replacement 20448 is a special flat split washer. The gap can be be spread wider or squeezed smaller to adjust how tight it grips the axle.

Note 2. The substitute left spacer requires eliminating the 20448 toothed washer. That has no effect when the wheel is installed. But when the wheel is removed, without the toothed washer the axle can slide out. Thats how all Japan type axles are.

Note 3: The 21735 right dust cover is not needed if the original 6000 bearing, open on both sides, is replaced with a 6000Z, shielded on one side, or a 6000RS, sealed on one side, with the sealed side facing out.


spoke  mag
022.2 022.0  Lp  left plate
016.0 016.0  Ls  left spacer
009.0 009.0  Lb  left bearing
058.0 058.0  Cs  center spacer
008.0 008.0  Rb  right bearing
016.0 016.0  Rs  right spacer
005.0005.0  Rn  right nut
134.0 134.0  00  sub total
000.0 000.0  F    frame
015.00 15.0  Le  left end
015.0 015.0  Re  right end
165.0 165.0  00  total
165.0 165.0  00  axle length

This is a way of checking for errors and calculating unknown spacings. The sum of all of the spacings along the axle must equal the axle length. Purple means guessed. Green means known or measured. Blue means calulated. Black means unsure.

 

 


10. Front Mag Ø80 sealed


figqty  MB#   price  MB-made front mag sealed
fig  MB# qty price  Hubs (no sprocket) for US models

1   24269 1 none  hub black ’77-82 Motobecane 50V
fig  MB# qty price   Parts List

2   14625 2 $1.50 washer ∅10
3   24284 2 $3.00 axle nut M10-1.0 x 9 hex17
3   20767 1 $3.50 thin nut M10-1.0 x 5 hex17
4   24270 1 none  front brake assy black
4   24270 1 $35.0 brake plate bare black
 21733 1 $8.00 helper spring
6   22135 2 $2.50 brake spring Motobecane
7   21730 1 none  brake shoe set 080201
8   20448 1 $3.00 toothed washer ∅10 ∅16 x 2.0, see Note 1
9   24279 1 $22.0 front axle M10-1.0 x 145
10 24282 1 none  center spacer ∅10-15 x 29.7
11 24283 1 none  right spacer ∅10-25 x 13 with ∅17 x 2.5 recess
11 24283 1 $18.0 substitute ∅10.5 ∅14 x 16, see Note 2
12 20768 1 $6.00 right bearing ∅10-30 x 9, 6200Z
13 24281 1 $14.0 left dust cover ∅16.7 ∅26.05 x 3, see Note 3
14 24280 1 $4.00 left spacer ∅10-16 x 8.1
15 21734 1 $6.00 left bearing ∅10-26 x 8, 6000Z
00 23688 6 $0.00 front hub bolts

Note 1. The original equipment 20448 was a special toothed washer. The original replacement 20448 is a special flat split washer. The gap can be be spread wider or squeezed smaller to adjust how tight it grips the axle.

Note 2. The substitute right spacer requires eliminating the 20448 toothed washer. That has no effect when the wheel is installed. But when the wheel is removed, without the toothed washer the axle can slide out. Thats how all Japan type axles are.

Note 3: The 24281 left dust cover is not needed if the original 6000 bearing, open on both sides, is replaced with a 6000Z, shielded on one side, or a 6000RS, sealed on one side, with the sealed side facing out.

 

 


Leleu and Motobecane Nuts

Nuts made by Leleu have sharp corners on both sides, except for outer axle nuts which have sharp corners only on one side. Leleu-made nuts are used on Peugeot, Puch, Batavus, Kreidler, Sparta, Solex and Motobecane.

Nuts made by Motobecane have rounded corners on both sides, like most nuts have. Motobecane-made nuts are used only on Motobecane.

Part numbers are color coded. Peugeot part numbers are grey. Puch #’s are green. Motobecane #’s for parts made by Leleu are blue. Motobecane #’s for parts made by Motobecane are aqua. Motobecane #’s for original replacements with a different hex size are violet.

 

These size specifications are from direct measurement. Most parts catalogs do not say the sizes. Of these moped makes, only the Puch parts catalog says the sizes.