Puch ZA50 Engine Parts

July 9, 2024

Contents:

Puch 2 speed Automatic ZA50
A. Case Parts II
B. Cylinder Parts II
C. Clutch Parts II
D. Drive Parts II
E. Gaskets, Seals, Bearings

 

9 Puch parts catalogs, for USA two speed models, are combined here using 9 quantity columns. One speed models are in a separate section above.

Price is for each.
green or light green means new
dark green means good-used

Quantity is how many of each item are specified for 1-speed models in that catalog and parts group. If the power version is listed, the quantity is only for that power version.
black means the part is for all 
light blue means for some
light grey means as needed

 

8. 3/78 ’78 Sport MkII

8. 7/78 ’78 Magnum MkII

9. 1/79 ’79 Sport MkII, Maxi II

9. 8/79 ’79 Magnum MkII

0. 1/80 ’80-83 Sport MkII, Newport II

0. 1/80 ’80-83 Magnum II, Magnum MkII

4. 1/84 ’84 Sport MkII, Newport II

5. 1/85 ’85-86 Sport LS II, MkII, Newport II

6. 1/86 ’85-86 Cobra II

6. 1/84 ’84-86 Austro Daimler II (Maxi Plus 2)

 


2A. ZA50 Case Parts II

fig    catalogs 000 
#    8899 00456  Puch part#    price
   F. Case Parts Group II
1    4444 44444 360.110.0341 $4.00 cylinder stud M6 x 103 (105)
2    1111 11111 321.210.6329 none  L case half
3    1100 00000 321.110.6311 none  case gasket note 1
3    0011 11111 321.210.6311 $8.00 case gasket note 2
4    4444 44400 0050.10.1054 $0.00 align tube 8-10-20 note 3
4a  0000 00044 321.110.0541 $0.00 align tube 7-10-12
5    1111 11000 321.110.6339 $30.0 R case half
5    0000 00100 321.310.6339 none  R case half
5a  0000 00011 321.510.6339 none  R case half 
6    1111 11100 321.110.6491 $8.00 cover gasket note 4
6a  0000 00011 321.210.6491 $1100 cover gasket note 5
7    1111 11111 364.210.6601 $3.00 oil fill plug original note 6
7    1111 11111 364.210.6601 $2.00 oil fill plug substitute note 7
8    3333 33333 000 900.3211 $0.25 spring washer M8
9    3333 33333 000 900.2021 $0.80 nut M8-1.0
10  1100 00000 321.110.6351 $0.00 cover for slot-sunk screws
10  0011 00000 321.210.6351 $0.00 cover slot-sunk to 5347646
10  0000 11100 321.310.6351 $0.00 cover phil-pan 5347647 on
10a0000 00011 321.510.6351 $0.00 cover phil-pan black
11  2222 00000 000 900.1687 $2-$1 screw M6 x 70 slot-sunk
11  0000 22222   D079850162 $0.00 screw M6 x 70 phil-pan
12  4444 00000 000 900.1684 $2-$1 screw M6 x 55 slot-sunk
12  0000 44444 000 900.9102 $0.00 screw M6 x 55 phil-pan
13  1111 11111 000 900.1305 $0.80 check plug M6 x 8
14  1111 11111 000 00 24365 $1.00 check seal washer 6 x 12
15  2222 22222 000 901.1001 $1.50 rear mount bolt M8-1.0 x 75
16  1111 11100 321.110.6701 $5.00 drain plug M14-1.5 to 5376719
16a0000 00011 000 901.1009 $5.00 drain plug M10x30 5376720 on
17  1111 11100 000 900.3797 $2.00 drain o-ring 4.3 x 2.5
17a0000 00011 000 900.3721 $2.00 drain seal washer 10-18-1.5
18  1111 11100 000 900.3720 $2.00 drain seal washer 14-22-1
19  1111 11111 000 900.1207 $1.00 case screw M6 x 40 slot-ch
20  2222 22222 000 00 24577 $0.70 case screw M6 x 25 slot-ch
21  4444 44444 000 900.1308 $1.00 case screw M6 x 50 slot-ch
22  1111 11111 000 900.1221 $0.80 case screw M6 x 60 slot-ch
23  1111 11111 000 901.1002 $1.50 front mount bolt M8-1 x 90
24  2222 22000 000 900.1509 $0.80 cover screw M4 x 10 slot
24  0000 00222   D079850132 $1.20 cover screw M4 x 10 phil

25  2222 22222 000 900.3202 $0.40 lock washer A4
26  1111 11100 349.410.0342 20-10 cover blk/grn-gold scratched
26  0000 00011 349.710.0342 42-23 mag cover chrome/black

27  1111 11100 349.210.0361 none  plastic panel grn-gold
27  0000 00011 349.410.0361 none  plastic panel black

Note 1: 321.110.6311 was a case gasket for ’78 models, 0.35 mm thick. It is superseded to 321.210.6311

Note 2: 321.210.6311 is a case gasket for ’79-86 models, 0.35 mm thick. It has more coverage near the cylinder base compared to 321.110.6311

Note 3: There are four alignment tubes, two for the case, and two for the cover.

Note 4: 321.110.6491 is a cover gasket for ’78-84 models with a vertical filler plug. It is a replacement, 0.45 mm thick, compressing to 0.40.

Note 5: 321.210.6491 is a cover gasket for ’85-86 models with a slanted filler plug. It is an original, 0.35 mm thick.

Note 6: The original filler plugs all break the first time they are removed. So they are only sold “as is”, never to be removed

None 7: Use the substitute fill plug instead. It is made from a short piece of fuel hose with a bolt in one end.

 

 


2B. ZA50 Cylinder Parts


fig    catalogs
#   8899 00456   Puch part#    price
   Cylinder Parts Group II
1   1111 11110 000 902.0728 $3.50 spark plug for 1.0 hp versions
1   1111 11110 Bosch W95T1 = W10AC = NGK B4H
1   1010 10110 000 902.0726 $5.00 spark plug for 1.5 hp versions
1   1010 10110 Bosch W145T1 = W8AC = NGK BR5HS
1   0101 01011 000 902.0724 $5.00 spark plug for 1.5 hp versions
1   1101 01011 Bosch W175T1 = W7AC = NGK BR6HS
1   1111 11111 000 902.0724 $5.00 spark plug for 2.0 hp versions
1   1111 11111 Bosch W175T1 = W7AC = NGK BR6HS
2   4444 44444 000 900.2014 $0.30 head nut M6
3   4444 44444 000 00 24804 $0.20 head washer 6
#   8899 00456   Puch part#    price
  7-fin Alu-Chr
4   1010 10110 349.210.2011 none  7f head black 1.0 hp
5   1010 10110 328.110.8041 $2.00 7f gasket 1.5 1.0 hp 1-layer note 1
6   1010 10110 349.310.2050 none  7f cyl & piston 1.0 black note 3
7   1010 10110 349.110.0069 none  7f piston 38-12-17-26 1.0 n. 4
8   2020 20220 331.110.1601 $9.00 7f piston ring 38 x 2 GN note 5
8A 1010 10110 349.115.1221 $4.00 7f intake gasket 19×15 note 6
8B 1010 10110 349.115.1221 $2.00 7f replacement 23×14
8C 1010 10111 000 050.1315 $3.50 7f exhaust gasket
#   8899 00456   Puch part#    price  shared parts

9   2222 22222 000 900.4855 none  ring gap pin ∅2 x 6 note 6
9A 1111 11111 000 901.2943 $5.00 flywheel nut M10-1 x 8 flange
9B 1111 11111 000 900.4503 $2.00 flywheel key M85 3.0 x 3.6
9C 2020 20222 000 00 24773 $0.30 intake nut M6 x 5 steel
9D 0202 02000 000 900.9006 $0.70 intake bolt M6 x 16 allen silver
9E  2222 22222 000 900.3212 $0.30 intake washer A6 curved
9F 2222 22222 000 902.2919 $2.50 exhaust nut M6 x 8 brass orig
9F 2222 22222 000 902.2919 $1.80 exhaust nut M6 x 8 brass 
9G 2222 22222 000 900.3213 $0.25 exhaust washer B6 spring
10 1111 11000 331.110.0111 $12.0 piston pin ∅12 x 31
10 0000 00111 349.110.1111 none  piston pin ∅12 x 31
11 2222 22222 000 901.4701 $1.50 piston clip B12
12 1010 10111 349.310.0131 $4.00 base gasket 0.5 Kstar 1.0
12 1010 11111 349.110.0131 $7.00 base gasket 1.0 orig. 1.5-2.0
13 1111 11111 349.110.0211 $4.00 bush 11.55 14.03 12 note 7
13 1111 11111 349.110.0213 none  bush 11.98 14.03 12 note 8
14 1111 00000 321.112.6173 $00.0 bushing   9.8-8.5-31.0 note 9
14 0011 11111 321.212.6173 $00.0 bushing 10.2-8.5-30.5 note 10
15 1111 11111 000 900.3829 $7.00 R seal xx 20-35-7
16 1111 11111 000 900.6237 $25.0 R bearing 20-47-12 E20
17 1111 11111 00000  25892 $8.00 R shim xx21-27-0.1
17 1111 11111 0000 25892.2 $7.00 R shim xx21-27-0.2
18 1111 11111 000 900.3992 $9.50 L shim xx18-24-0.05
18 1111 11111 000 900.3922 $8.00 L shim xx18-24-0.1
18 1111 11111 000 900.3923 $9.50 L shim xx18-24-0.2
18 1111 11111 000 900.3907 $4.00 L shim xx18-24-0.3
19 1111 11111 0  900.2.6007 $32.0 L bearing 17-40-10 L17
20 1111 11111 000 902.3847 $7.50 L seal xx 17-35-7
21 1111 00000 321.110.6150 $00.0 crank w/bushing note 11
21 0011 11110 321.310.6150 $00.0 crank w/bushing note 12
21 0000 00001 321.610.6159 $00.0 crank w/bearing note 13

#   8899 00456   Puch part#    price
  8-fin Hi-torque
22 1010 10000 349.310.4011 $30.0 8f head black 1.5-2.0
22 0000 00110 349.310.4011 $00.0 8f head black 2.0 hp
22 0000 00110 349.810.4011 none  8f head black 1.5 hp
22 0000 00010 349.110.4011 none  8f head silver 1.5
22 0000 00011 349.110.4011 none  8f head silver 2.0
22 0000 00001 349.710.4011 none  8f head silver 1.5
23 1000 00000 349.310.4050 $00.0 8f cyl/pist blk use 610.4050
23 0010 10100 349.610.4050 $00.0 8f cyl/pist blk use 210.6050
23 0000 00010 349.210.6050 $00.0 8f cylinder/piston black ’85-86
23 0000 00010 349.110.6050 none  8f cylinder/piston silver ’85-86
23 0000 00001 349.110.6050 none  8f cyl/p silv Cobra to 1505807
23 0000 00001 349.610.6050 none  8f cyl/p silv Cobra 1505808 on
24 1000 00000 350.310.0069 some 8f piston 38-12-17-23 note 4
24 0010 10110 349.210.5069 some 8f piston 38-12-17-23 L-ring
25 1010 10110 328.110.8041
$2.00 8f head gasket 1.5 for 1.5 hp
25 0000 00110 349.110.0041 $5.00 8f head gasket 0.4 2.0 note 14
26 4040 40442 000 901.1912 $00.0 8f ex/in stud M6 x 18    or 25?
27 1000 00000 331.110.1601 $9.00 8f upper ring 38 x 2 GN note 5
27 0010 10110 328.110.9601 $10.0 8f upper L-ring 38 x 2 L
27 0000 00001 349.110.6601 $9.00 8f upper ring 38 x 1.5 GN
28 1010 10110 331.110.1601 $9.00 8f lower ring 38 x 2 GN note 5
28 0000 00001 349.110.6601 $9.00 8f lower ring 38 x 1.5 GN
#   8899 00456   Puch part#    price
  9-fin Magnum
34 0101 01000 328.410.4011 $0.00 9f head black
35 0101 01000 349.110.0041 $5.00 9f head gasket 0.4mm note 1
36 0101 01000 328.710.4050 $0.00 9f cylinder & piston black
37 0101 01000 350.310.0069 some 9f piston 38-12-17-23 note 4
38 0202 02000 320.110.0601 $9.00 9f piston ring 38 x 2 GN note 5
42 0101 01000 328.210.5131 none  9f base gasket 0.3 mm note 15
43 0101 01000 00050.1.1014 $0.00 9f exhaust stud M6 x 16
44 0101 01000 328.110.9081 $0.00 9f centering sleeve

Note 1: 328.110.0041 is a replacement head gasket. It is a single layer, 0.4 mm. Original ones had 4 layers, each 0.1 mm.

Note 3: 349.810.0050 and 349.310.2050 are 7-fin cylinders for 1.0 hp versions. They have a restricted intake port that is made tamper resistant with a hardened steel restrictor tube with a very tight press fit. It cannot easily be removed or cut bigger.

Note 4: Pistons are listed in Engine/Pistons-and-Rings/Pistons in section 12-17. 12 is the pin diameter. 17 is the upper length from pin edge to top edge. 21, 23, or 26 is the lower length from pin edge to bottom edge. Aftermarket pistons have the same upper length and pin, but can have different lower lengths. A longer lower length opens the intake port later and closes it sooner.

Note 5: 331.110.1601 is an original 38 x 2 GN piston ring with rounded outer edges. 320.110.0601 is an original 38 x 2 GN piston ring with sharp outer edges. The replacement for both types is the same, 38 x 2 GN with sharp outer edges.

Note 6: 900.4855 is a tiny pin pressed super tight into each piston ring groove. The pin locates each ring gap in a part of the cylinder wall where there are no holes (ports) for the ring ends to catch on and do damage. The pin is a tight fit even when the piston is 400°F. A replacement pin can be made by cutting a 6.0 mm section of a 2.0 mm drill bit.

Note 7: 349.110.0211 is a bronze piston pin bushing with an 11.55 mm inner diameter. Installing requires a special press tool. It requires precision reaming with special tools  to 12.0 mm after it is pressed into the rod. It has to be pressed in first because tight fit makes it smaller after installation, and the ends get distorted by the press tool. After installing the oil hole has to be drilled.

Note 8: 349.110.0213 is a pre-reamed piston pin bushing with an 11.98 mm inner diameter. Installing requires a special press tool. It still requires light precision reaming to 12.0 mm after it is pressed into the rod. After installing the oil hole has to be drilled.

Note 9: 321.112.6173 is a special bronze bushing with an outer diameter of 9.8 mm for all ’78 models, ’79 Magnum MkII up to frame# 1602230, and some ’79 Sport MkII, Maxi II.

Note 10: 321.212.6173 is a special bronze bushing with an outer diameter of 10.2 mm for ’79 Magnum MkII from frame# 1602231, some ’79 Sport MkII, Maxi II, and all ’80-86 models. 

Note 11: 321.110.6150 is a crankshaft with a ∅12-14 piston pin bushing and a ∅9.8 clutch drum bushing. It is for all ’78 models, ’79 Magnum MkII up to frame# 1602230, and some ’79 Sport MkII, Maxi II.

Note 12: 321.310.6150 is a crankshaft with a ∅12-14 piston pin bushing and a ∅10.2 clutch drum bushing. It is for ’79 Magnum MkII from frame# 1602231, some ’79 Sport MkII, Maxi II, and all ’80-86 models except ’85-86 Cobra II. 

Note 13: 321.610.6159 is a crankshaft with a ∅12-15 piston pin bearing and a ∅10.2 clutch drum bushing. It is for ’85-86 Cobra II, but can be an upgrade for others.

Note 14: ’78-83 8-fin (hi torque) 2.0 hp models had no head gasket.

Note 15: Use base gasket 349.310.0131.

 

 
fig    catalogs   Intake Pipes 61-64 Long for ZA50 note 1
#   8899 00456  hp  Puch part#     price   carb-cyl   mount
 
61 1000 00000 1.5 349.615.6302 none    8.5-12.7 38
62 0010 10111 2.0 321.315.6301 $00.0 14.7-14.7 32-38
62 0000 00011 1.5 321.315.6301 $00.0 same
63 0101 01000 2.0 349.815.6302 $00.0 12.7-12.7 32-38 oil inj
63 0101 01000 1.5 349.815.6302 $00.0 same
63 0101 01000 1.0 349.815.6302 $00.0 same
64 1000 01000 2.0 321.415.6301 $00.0 12.7-12.7 32-38
64 0010 11100 1.5 321.415.6301 $00.0 same
64 1010 11100 1.0 321.415.6301 $00.0 same

Note 1: These are good used originals from 1978-86 US models. They are for ZA50 (2 speed) engines with 7-fin, 8-fin, or 9-fin cylinders. That means all except Austro-Daimler II (Maxi Plus). The normally flat base gets curved over time from the pressure of the mount bolts. Then fresh air can leak in. The remedy is to machine or file the base flat.

 


2C. ZA50 Clutch Parts

fig    catalogs 000 
#   8899 00456   Puch part#    price
   Clutch Parts Group .
1   1111 11111 321.112.6450 $0.00 start helix plate
2   1111 11111 321.112.6402 $0.00 start friction plate
3   1111 11111 321.112.6251 $0.00 start coil spring
4   1111 00000 321.112.6141 $0.00 washer 16.8-30.5-1.0
4   0000 11111 321.212.6141 $0.00 washer 16.8-30.5-1.0
5   1111 11111 000 900.4617 $2.00 circlip ext 17 x 1
6   1111 00000 337.113.1751 $0.00 washer 17-24-1.0
6   0000 11111 321.212.6141 $0.00 washer 16.8-30.5-1.0
7   1100 00000 321.112.6120 $0.00 plate-gear 20T 1.0 hp note 2
7   1100 00000 321.212.6120 $0.00 plate-gear 22T 1.5-2.0
7   0011 11111 321.312.6120 $0.00 plate-gear 20T 1.0 hp
7   0011 11111 321.412.6120 $0.00 plate-gear 22T 1.5-2.0
8   1111 00000 320.312.3302 none  2nd speed clutch 1.0 hp
8   1111 00000 321.112.6302 7535 2nd speed clutch 1.5-2.0
8   0000 11111 320.312.6302 none  2nd speed clutch 1.0-1.5
8   0000 11111 321.412.6302 8545 2nd speed clutch 2.0
9   1111 11111 321.112.6161 $7.00 splined spacer 23-28-5
10 1111 11000 321.112.6202 $40.0 1st speed clutch open
10 0000 00111 321.212.6202 $45.0 1st sp clutch covered
11 1111 11111 321.112.6281 $0.00 tab washer 16
12 1111 11111 000 902.2922 $7.00 clutch nut M16-1.5 x 6.5 hex 24
13 1111 00000 321.112.6022 $0.00 drum 13T 1.0 hp  note 1, 3
13 1111 00000 321.212.6022 $0.00 drum 16T 1.5-2.0 note 1, 3
13 0011 11111 321.312.6022 $0.00 drum 13T 1.0 hp  note 1, 4
13 0011 11111 321.412.6022 $0.00 drum 16T 1.5-2.0 note 1, 4
14 1111 11000 321.113.6271 none  shim washer 15-22-0.6
14 1111 11000 321.213.6271 $7.00 shim washer 15-22-0.8
14 1111 11000 321.313.6271 $8.00 shim washer 15-22-1.0
14 0000 00111 321.113.6279 none  shim kit
15 1111 11111 000 900.6186 $15.0 bearing 6002 15-32-9
15a0011 11111 321.110.6371 $0.00 washer 6-31.5-0.2 
16 1111 11111 321.112.6461 $5.00 start torsion spring

 

Note 1: 1st speed gear teeth are 13/73 for 1.0 hp, and 16/70 for 1.5 and 2.0 hp. Each gear set totals 86.

Note 2: 2nd speed gear teeth are 20/66 for 1.0 hp, and 22/64 for 1.5 and 2.0 hp. Each gear set totals 86.

Note 3: 321.112.6022 and 321.212.6022 are clutch drums with a 9.8 mm ID. These are for all ’78 models, ’79 Magnum MkII up to frame# 1602230, and some ’79 Sport MkII, Maxi II.

Note 4: 321.312.6022 and 321.412.6022 are clutch drums with a 10.2 mm ID. These are for ’79 Magnum MkII from frame# 1602231, some ’79 Sport MkII, Maxi II, and all ’80-86 models.

 

 


2D. ZA50 Drive Parts

fig    catalogs 000 
#   8899 00456   Puch part#    price
   Drive Parts Group .
1   1111 11111 000 900.6005 $15.0 bearing 6005 25-47-12
2   1111 11111 321.113.7040 $0.00 shaft 14-66T 1.0 hp note 2
2   1111 11111 321.213.7040 $0.00 shaft 14-64T 1.5-2.0 note 2
3   3333 33333 000 900.9308 $0.00 screw M6 x 10 slot-sunk
4   1111 11111 321.113.7061 $0.00 left plate 35-76-1.5
5   3333 00000 321.113.7031 $0.00 cushion ∅20 x 8?  note 3
5   0000 33333 321.213.7031 $0.00 cushion ∅20 x 8? Atomic
6   1111 11111 321.113.7041 $0.00 2nd gear 66T 1.0 hp note 2
6   1111 11111 321.213.7041 $0.00 2nd gear 64T 1.5-2.0 note 2
7   1111 11111 321.113.7072 $0.00 right plate 35-76-7.5
8   1111 11111 321.113.6241 $9.00 washer 16-27.8-1
9   2222 22222 000 900.6884 $18.0 needle bearing HK1612 16-22-12
10 1111 00000 321.113.6002 $0.00 1st gear 73T 1.0 hp note 1
10 1111 00000 321.213.6002 $0.00 1st gear 70T 1.5-2.0 note 1
10 0000 11111 321.313.6000 $0.00 1st gear 73T 1.0 hp note 1
10 0000 11111 321.413.6000 $0.00 1st gear 70T 1.5-2.0 note 1
11 1111 11111 321.113.6521 $0.00 shift cage
12 7777 77777 321.113.6501 $0.00 shift spring
13 1111 11111 321.113.6491 $0.00 shift cover
14 7777 77777 000 900.6129 $0.00 shift roller 8 x 8
15 1111 11111 321.113.6511 $0.00 shift nut ∅24 left-hand
16 1111 11111 321.513.6471 $7.00 thrust plate 4.2
16 1111 11111 321.113.6471 $7.00 thrust plate 4.4
16 1111 11111 321.213.6471 $7.00 thrust plate 4.6
16 1111 11111 321.313.6471 $7.00 thrust plate 4.8
16 1111 11111 321.413.6471 $7.00 thrust plate 5.0
16 1111 11111 321.613.6471 $7.00 thrust plate 5.2
17 1111 00000 321.113.6371 $7.00 shim washer 10-20-0.6
17 1111 00000 321.213.6421 $8.00 shim washer 10-20-0.8
17 1111 00000 321.213.6371 $7.00 shim washer 10-20-1.0
17 0000 11111 321.113.6379 none  shim kit

18 1111 11111 000 900.6239 $22.0bearing 16100 10-28-8
19 1111 00000 000 900.6885 none  needle bearing SCE810 note 4
19 0000 11111 000 900.6888 none  needle bearing Y8 810
20 1111 00000 321.113.6202 $0.00 drive shaft
20 0000 11111 321.213.6202 $0.00 drive shaft
21 1111 11111 000 900.4740 $0.00 circlip int. 40 x 1.75

22 1111 11111 000 900.6203 $6.00bearing 6203 17-40-12
23 1111 11111 000 902.3816 $5.00 seal 25-35-7

24 1111 11111 321.113.6231 $0.00 sleeve 17-25-14.6

25 1111 11111 349.113.1182 20-10 sprocket 18T 1.0-1.5-2.0
26 1111 11111 000 900.4616 $1.50 circlip ext. 16 x 1

 
16.
thrust plate, 5. shift cushions

Note 1: 1st speed gear teeth are 13/73 for 1.0 hp, and 16/70 for 1.5 and 2.0 hp. Each gear set totals 86.

Note 2: 2nd speed gear teeth are 20/66 for 1.0 hp, and 22/64 for 1.5 and 2.0 hp. Each gear set totals 86.

Note 3: The polyurethane “pucks” or “dampers” or “shift cushions” are oil-resistant rubber disks 20mm in diameter. They decompose after 20 or 30 years. With decomposed or missing cushions, during the shift the engine can chatter and shake the bike. This can cause the gear teeth to break off, or the ring of ramps at the center of the large first speed gear to crack. Those are both disasters. Every old 2-speed should have new pucks before being rode after years of sitting, or at least be operated at low power during the shift. 

Note 4: 900.6885 is an inch size needle bearing SCE810, not metric. ID 8/16, OD 11/16, length 10/16″= 12.7, 17.46, 15.88 mm.

 

 


2E. ZA50 Gaskets, Seals, Bearings

 


Gaskets and Gasket Sets

Head Gasket: On ’75-86 Puch (US models) there are five stock head gasket versions, 1.5 mm, 0.8, 0.4, 0.2 and 0.0 (no gasket). The head gasket is not needed as a pressure seal. Instead it’s secret purpose is a spacer, to fine tune the power by moving the head farther or closer to the piston. That changes the compression ratio (CR), which changes the horsepower. If the CR was 9.0 with no head gasket, then adding a 0.4 mm gasket would lower the CR to 8.4. Adding a 1.5 mm gasket would lower the CR to 7.2. See Note 1 below.

Base Gasket: On ’75-86 Puch (US models) there are five stock base gasket versions with two different thicknesses, 1.0 and 0.5 mm. A thicker base gasket raises the cylinder and the ports. That makes the exhaust and transfer ports open sooner and close later, but makes the intake port open later and close sooner. The purpose is to fine tune the engine power and characteristics. Raising the cylinder with a thicker base gasket also lowers the compression ratio which causes lower power. 

Why so many? Changing the base gasket and head gasket thicknesses is an easy and economical way to comply with power and speed limits for each country (or US state).

 

 



fig      catalogs    Intake Gasket
#   8899 004566 part number    price  description
#   8899 004566 for cylinder version
#   8899 004566 for horsepower version

1  8899 004566 349.115.1221 $4.00 original
8A 1010 101100 7-fin Maxi II, Sport MkII, Newport II
1   8899 014566 1.0 hp use #4

2  8899 004566 349.215.1221 $6.00 original
29 1010 101110 8-fin Maxi II, Sport MkII, Newport II, Cobra II
2   8899 014566 1.5-2.0 hp use #1 or #4

3   8899 004566 329.115.3221 none  original
45 0101 010000 9-fin Magnum II, MkII

4   8899 004566 349.115.1221r $2.00 generic
8B 1010 101110 7-fin, 8-fin Maxi II, Sp. MkII, New. II, Cobra II

5   8899 004566 345.115,5221 none  3-bolt original
00 0000 000001 10-fin Austro Daimler II

 



fig      catalogs    Exhaust Gasket
#   8899 004566   part number    price  description
#   8899 004566   for cylinder version

1   8899 004566 000 050.1315 $3.50 ∅20 x 42 generic
8C 1010
101110 7-fin, 8-fin Maxi II, Sp. MkII, New. II, Cobra II

2   8899 004566 368.116.8151 $4.00 ∅23 x 42 generic
46 0101 010000 9-fin Magnum II, MkII

3  8899 004566 345.116.5041 none  
00 0000 000001 10-fin Austro Daimler II

 



fig      catalogs    Exhaust Pipe Gasket
#   8899 004566 part number    price  description
#   8899 004566 for cylinder version

1   8899 004566 349.116.0191 $4.00 ∅26 x 34 
00 1010 100000
 7-fin, 8-fin ’78-84 Maxi II, Sport MkII, Newport II

2  8899 004566 345.116.0191 $4.00 ∅22 x 34 
00 0000 000110
 8-fin ’85-86 Sport LS II, Cobra II
00 0000 000001
10-fin ’85-86 Austro Daimler II

3   678899 014566 321.116.8191 none  ?? x ?? note 1
00
0101 000000 9-fin ’78-79 Magnum MkII

3   8899 004566 321.316.4191 none  ?? x ?? note 1
00
0000 010000 9-fin ’80-82 Magnum II, MkII

Note 1: 321.116.8191 and 321.316.4191 are gaskets for a Magnum tail pipe. They are sold as a flat strip that you roll into a circle during installation. But all have become hard and brittle. They break instead of bending into a circle.

 

 



fig      catalogs    Head Gasket
#   8899 004566   part number    price   description
#   8899 004566   for cylinder version

1   8899 004566 328.110.8041 $2.00 1.5 mm original
5   0000 001100 7-fin 1.0 hp Sport MkII, Newport II
25 1010 101100 8-fin 1.5 hp Maxi II, Sport MkII, Newport II

2   8899 004566 349.310.0041 $6.00 0.8 mm original
25 0000 000010 8-fin 1.5 hp ’84-86 Cobra II
00 0000 000001 10-fin 1.5 hp ’84-86 A-D II

3  8899 004566 349.110.0041 $5.00 0.4 mm generic
5   1010 101100 7-fin 1.0 hp Maxi II, Sport MkII, Newport II
25 0000 001110 8-fin 2.0 hp Sport LS II, Cobra II note 10

35 0101 010000 9-fin 1.0-1.5-2.0 hp Magnum MkII, II
00 0000 000001 10-fin 2.0 hp ’84-86 A-D II

4   8899 004566 349.210.0041 $6.00 0.2 mm 2-layer
00 8899 004566 349.210.0041 $3.00 0.1 mm ½ of #4
5   0000 000000  7-fin 1.5-2.0 hp early Maxi

Note 10: ’78-83 8-fin (hi torque) 2.0 hp models had no head gasket.

 

 



fig      catalogs    Cylinder Base Gasket
#   678899 004566 part number    price   description
#   678899 004566 for cylinder version

1   678899 004566 349.110.0131 $7.00 1.0 mm original
12 111010 111110 8-fin 1.5-2.0 hp ’78-85 Maxi II, Sport MkII, Newport II,
12 111010 111110 8-fin 1.5-2.0 hp ’84-86 Sport LS II, Cobra II

2  678899 004566 349.310.0131 $6.00 0.5 mm original
12 111111 101100 7-fin 1.0 hp ’78-85 Maxi II, Sport MkII, Newport II,
12 111111 101100 7-fin 1.0 hp ’85-86 Sport LS II

3  678899 004566 349.210.5131 none  0.3 mm original
42 000101 000000 9-fin 1.0-1.5-2.0 ’80-82 Magnum II, MkII

4  678899 004566 328.310.0131 none  0.5 mm original
00 000000 000001 10-fin 1.5-2.0 hp ’83-84 Dart, ’84-86 A-D

5  678899 004566 328.110.0131 $6.00 1.0 mm original
00 000000 000001 10-fin 1.5-2.0 hp ’84-86 A-D II

6   678899 00456  349.310.0131r $3.00 0.5 mm generic
12 111111 111111 replacement

 

 


Top End Gasket Sets

set# price     dimensions 0000 black is original
set# price head base  int  exh   blue is generic 

 

1. for ’75-86 Maxi series with 1.0 hp 7-fin cylinder
use the 2.0 hp set S14 for a small increase in power
S11 $16.0 1.5, 0.5, 19-38, 20
S1r $10.0 1.5, 0.5, 23-38, 20

 

2. for ’78-86 Maxi series with 1.5 hp 8-fin cylinder
use the 2.0 hp set S17 for a small increase in power
S12 $18.0 1.5, 1.0, 14-38, 20
S1r $10.0 1.5, 0.5, 23-38, 20  

 

3. for ’78-82 Magnum II, MkII  with 1.0 hp 9-fin cylinder
use the 2.0 hp set S16 for a small increase in power
S13 none  1.5, 0.5, 14-32, 23

 

4. for ’75-86 Maxi series with 1.5-2.0 hp 7-fin cylinder
S14 $18.00.4, 1.0, 19-38, 20
S2r $12.0 0.4, 0.5, 23-38, 20

 

5. for ’84-86 Sport LS2, Cobra 2 with 2.0 hp 8-fin cylinder
use the 2.0 hp set S17 for a slight increase in power
S15 $20.00.4, 1.0, 14-38, 20
S2r $12.0 0.4, 0.5, 23-38, 20

 

6. for ’78-82 Magnum II, MkII with 1.5-2.0 hp 9-fin cylinder
S16 none  0.4, 1.0, 14-32, 23

 

7. for ’78-86 with 2.0 hp 8-fin cylinder (except Sport LS2, Cobra 2)
S17 $17.0 none 1.0 14-38, 20
S3r $8.00 none 0.5 23-38, 20

 

 

Note 1: Here is the calculation of compression ratio with (CRg) and without (CR) a head gasket.

bore = 38 mm  stroke = 42 mm   CR = (Vt +Vs)/Vt = 9.00

Vs = swept volume = 3.14*(38/2)²*42 = 47610 mm³ = 47.61 cc
Vt = trapped volume=Vs/(CR-1)=47610/8.00=5950 mm³=5.95 cc
CR = (Vt +Vs)/Vt = (5.95 + 47.61)/5.95 = 9.0

Vtg = Vt + 0.4 gasket = 3.14*(39/2)²*0.4 + 5950=6428 mm³=6.43 cc
CRg = (Vtg +Vs)/Vtg = (6.43 + 47.61)/6.43 = 8.4

Vtg = Vt + 1.5 gasket = π*(39/2)²*1.5 + 5950=7740 mm³=7.74 cc
CRg = (Vtg +Vs)/Vtg = (7.74 + 47.61)/7.74 = 7.2

 

 


Seals and Seal Sets


fig      catalogs    ZA50 Seals and Seal Sets
#   8899 004566 0  part # 0 price    size    location
15 1111 111111 900.3829 $7.00 20-35-7 R crankshaft
20 1111 111111 902.3847 $7.50 17-35-7 L crankshaft
23 1111 111111 902.3816 $5.00 25-35-7 L drive shaft
00 1111 111111 900.0000 $18.0 seal set 3-piece

 

 


Bearings


fig      catalogs    ZA50 Ball and Needle Bearings
#   8899 004566 0  part # 0 price 0 size  bearing#  location
19 1111 111111 900.6207 $32.0 17-40-10 L17   L crankshaft

16 1111 111111 900.6237 $25.0 20-47-12 E20   R crankshaft
15 1111 111111 900.6186 $15.0 15-32-9   6002 R crank-cover
1   1111 111111 900.6005 $15.0 25-47-12 6005 L main shaft
18 1111 111111 900.6239 none  10-28-8  16100 R main-cover
9   2222 222222 900.6884 $18.0 16-22-12 HK1612 main shaft

22 1111 111111 900.6203 $6.00 17-40-12 6203 L drive shaft
19 1111 000000 900.6885 none   note 1 SCE810 R drive shaft
19 0000 111111 900.6888 none   note 2  Y8 810 R drive shaft

Note 1: 900.6885 is an inch size needle bearing SCE810, not metric. ID 8/16, OD 11/16, length 10/16″= 12.69, 17.46, 15.88 mm. It has caged rollers, less of them. SCE810 = BA810 = J-810.

Note 2: 900.6888 is a different version of the same size Y8-810. It has loose rollers, more of them. Y8-810 = B-810

 

 

 


A30b Petcock

May 21, 2024

A30b. 14x1.50 female spigot back

 

1977-81 Suzuki JR50 with metal gas tank had this petcock.

Sorry, none are available.

 

 

 


Taiwan Wheel Parts

March 27, 2024

 

 


D.  Taiwan sealed

 

Taiwan wheels are on Taiwan mopeds. They do things more like motorcycles and less like bicycles. Asian wheels always have sealed bearings, with axles that slide out, like motorcycles. Asian spokes have inner and outer types, like motorcycles. Asian hubs are always cast aluminum, never stamped steel, like motorcycles. Asian hubs are always single chain rears, since they do not “believe” in having both a motor and pedals at the same time.

 

 

 

 

 

 

 

 

 

 


E.  Korea sealed

 

 

Trac Olympic Rear Wheel similar to ’78 Honda CT90

fig qty  Trac# 00 Daelim# 000  description
1-0 1 25051 42600-005-890  rear wheel complete

1-1 1 25052 42601-005-890  rear hub complete
1-1 1 00000 00000-000-000  L wheel bearing 6301   ∅12 ∅37 x 12
1-1 1 00000 00000-000-000  R wheel bearing 6301Z ∅12 ∅37 x 12
2-0 1 25059 42610-005-890  cush-drive flange ∅40
2-0 1 00000 00000-000-000  sprocket bearing ? ∅27? ∅40? x ??

4-0 1 25065 42301-HD2-890 rear axle ∅12
8-0 1 25061 42304-005-890  collar ??
9-0 1 25060 90753-029-003  oil seal ∅27 ∅40 x 6

11   1 25058 42303-005-890  axle sleeve ∅12 ∅17
13   1 25056 42653-001-004  o-ring ∅40.5 x 3.0

 

 

 

 

 


Smily Cables

February 24, 2024


1977 Demm Smily (US model)

 

1970’s Demm Smily cables

$10.0 throttle cable 33″ x 36+

$10.0 front brake cable 38″ x 44+
$4.00 D14 anchor pin
$4.00 P25 pinch bolt

$10.0 rear brake cable 60″ x 66+
$4.00 D14 anchor pin
$4.00 P25 pinch bolt

$10.0 start cable 43″ x 48+
$4.50 P20a pinch bolt
$3.00 A2a adjuster
$0.70 F3 step ferrule

 

 

 

 

 

 


Domino 1990’s

February 2, 2024

 

 

Type N Controls

Right controls in this N family all have a D1K slider and a D6N or D6NL plastic twist tube. The spiral slot in the non-stick plastic twist tube moves the aluminum slider easier and smoother. So the throttle snaps back without needing a stiff return spring.

Control Sets


#    Domino#   MM#    Domino#   MM#
assist grey chrome
1.  
0000.06 = NBgc,   0000.03NAagc
’79-83 Piaggio Ciao SC

 assist blk/chrome
2.
   0220.06 = NBc,     0219.03 = NAac 
replacement for ’79-83 Piaggio Ciao SC


assist blk/chr long kick
3.
0186.04NBcLk, 0181.03 = NAacL 
for kick start motorcycles, minicycles and mopeds


  grey/black
4.   0000.06 = NBg       0000.03 = NAg
’79-83 Piaggio Ciao P, PX

black/black
5.   0664.06 = NB,        0663.03 = NA
’84-88 Piaggio Ciao, Boxer, Bravo, Si
replacement for ’79-83 Piaggio Ciao P, PX


black long
6.   1247.04 = NBL,      1242.03 = NAL 
’89-92 Piaggio Ciao, ’89-91 Piaggio Si 


Piaggio black/grey 
7. 1824.04NBPg, 1823.03 = NAPg 
for Piaggio Ciao FL, Si FL


 

 

 

 

 


fig 1234 567 price   MM#   Right Controls 
Domino#  Piaggio#  description

A  1000 000 none  NAagc assist grey/chrome
0000.00  000000 no stop switch hole

A  0100 000 none  NAac  assist black/chrome
0219.03  162804 no stop switch hole

A  0010 000 none  NAacL assist blk/chr long
0181.03  000000 no stop switch hole

A  0001 000 none  NAg     grey/black
0000.00  178585 no stop switch hole

A  0000 100 none  NA       black/black
0663.03, 188057 no stop switch hole

A  0000 010none  NAL   black/black long
1242.03  228969 no stop switch hole
aluminum lever

A  0000 001none  NAPg   Piaggio black/grey
1823.03  000000 no stop switch hole

 


fig 1234 567 price   MM#   Left Controls
Domino#  Piaggio#  description

B  1000 000 none  NBgc grey/chrome
0000.00  162806 no stop switch hole

B  0100 000 none  NBc   black/chrome
0220.06 ,000000 no stop switch hole, replaces 162806

B  0010 000 none  NBcL blk/chr long
0000.00  000000 no stop switch hole, 

B  0001 000 none  NBg   grey/black
0000.00  178583 no stop switch hole

B  0000 100 none  NB     black/black
0664.06  188056 no stop switch hole

B  0000 010none  NBL   black/black long
1247.06  000000 no stop switch hole
aluminum lever

B  0000 001none  NBPg   Piaggio black/grey
1824.04  000000 no stop switch hole

 


fig 1234 567 price   MM#   Parts List
Domino#         Piaggio#  description and applications

00 1101 100none  D22p L grip black ∅22 x 115
01 1101 100none  D21p R grip black ∅25 x 115
01 1101 100none  Dpset grip set 115 Piaggio octagon
1934.82.4004 185256-185257 Piaggio to-’88 Ciao, Si,
’75-81 Bravo Erre 2, ’87-90 Bravo 3, ’80-85 Ape P, ’85-89 Ape TM P

00 0000 010none  D22m L grip black ∅22 x 122 
01 0000 010none  D21m R grip black ∅25 x 122
01
0000 010none  Dmset grip set long grid 122
1990.82.4004 000000 Piaggio ’89-92 Ciao, Si
’84-86 Garelli (US models)

00 0000 001none  D22A L grip grey ∅22 x 122
01 0000 001none  D21A R grip grey ∅25 x 122
01
0000 001none  DAset grips Piaggio grey 122
2166.82.4004 267205-267206 Piaggio Si FL

02 1100 000none  D6K twist tube
0000.00.0000 000000 plastic ∅25 x 110/150, assist type

02 0010 000$29.0 D6KL twist tube
0000.00.0000 000000 plastic ∅25 x 120/160, assist type, long

02 0001 100$14.0 D6N twist tube
1242.02.1339 000000 plastic ∅25 x 110/145, no assist type

02 0000 010none D6NL twist tube
0000.00.0000 000000 plastic ∅25 x 120/155, no assist type, long

02 0000 000none  D6Ns twist tube
0000.00.0000 265726 steel ∅25 x 110/145, no assist type

03 1110 000$13.0 D23 throttle assist spring
0518.02.0000 174994 4-loop

04 1111 111$5.00 D1K slider
1335.91.0000 229935  

05 1111 111none  D2 slider pinch screw
0107.02.0620 123391 M4 with rounded end

07 1100 00023-15 D20 R brk lever chrome
0491.63.0000 148680 24.0 x 135 with brake light plate hole

07 0010 000none  D20nm R brk lever chro long
0000.00.0000 000000 24.0 x 150 no brake light plate hole

07 0001 100$16.0 P20r R brake lever plastic
0799.73.4004 177340 24.0 x 136 mm

07 0000 010none  P20rL R brk lever alum long
1292.71.2004 000000 24.5 x 154 with brake switch nub

07 0000 001none  P20rg L lever plastic grey
0000.00.0000 000000 24.5 x 149 with brake switch nub

08 1111 111$6.00 D3  twist tube set screw
0107.02.0600 123389

10 1000 000$23.0 N5ag R housing assist grey
0000.00.0000 000000,

10 0110 000none  N5a R housing assist black
0000.00.0000 000000,

10 0001 000none  N5g R housing grey
0000.00.0000 000000,

10 0000 110none  N5 R housing black
0000.00.0000 000000,

10 0000 001none  N5P R housing Piaggio black
0000.00.0000 000000,

19 1100 00023-15 D20 left lever chrome
0491.63.0000 148680 24.0 x 135 with brake light plate hole

19 0010 000none  D20m left lever chrome long
0000.00.0000 000000 24.0 x 150 mm

19 0001 100$16.0 P20L left lever plastic
0798.63.4004 176945 24.0 x 136 with brake switch nub

19 0000 010none  P20LL left lever alum long 154
1291.61.2004 000000 24.5 x 154 with brake switch nub

19 0000 001none  P20Lg L lever plastic grey
2307.65.5304 000000 24.5 x 149 with brake switch nub

 

 

 


Leleu Wheel Parts

December 20, 2023

Contents:

Leleu wheels with loose ball bearings 
1. R spoke 80 ’70’s Puch Peugeot Batavus Kreidler Sparta Solex
2. F spoke 80 ’70’s Puch Peugeot Batavus Kreidler Sparta MB
3. R spoke 70 ’70’s Peugeot 102, Batavus, Motobecane 7
4. F spoke 70 ’70’s Motobecane 7
5. F mag   80 ’79-86 Puch “5-star”

Leleu wheels with sealed ball bearings 
6. R spoke 80 ’70’s-80’s Puch, Peugeot, Motobecane 
7. R mag   80 ’79-86 Puch “5-star”

Leleu-Compatible loose ball bearings 
08. F spoke 80 ’74-82 Motobecane 40, 50, 50V
60. F mag o 80 ’77-82 Motobecane 50V

Leleu-Compatible sealed ball bearings
09. R spoke 80 ’74-82 Motobecane 40, 50, 50V
70. R mag o80 ’77-82 Motobecane 50V
10. F mag
 80 ’77-82 Motobecane 50V

 

 

 

Leleu aluminum wheel hubs are made in France. E. Leleu et Cie (E. Leleu and Co.) made quality drum brake hubs for mopeds and small motorcycles, since at least the 1950’s. Leleu hubs are original on 1970’s Peugeot, Motobecane, Solex, Sparta, Puch, Batavus, and Kreidler mopeds.

Brake drum: 1970’s mopeds were mostly all 80mm (∅80) brake drums, with some 70mm (∅70). French mopeds in the 1950’s and 60’s had 100 mm brake drums. 

Self-centering device: 

 

New and good-used items have different price colors: new used

 


1. leleu small Rear spoke Ø80 loose balls


fig   qty  bS   Peug# price  Leleu 80 rear spoke loose
fig  pPsKbS  Peug# price   Hubs (no sprocket) for US models

0   100000  56309 none  ’76-83 Peugeot 103 LS, LVS
0   010000  00000 none  ’74-79 Puch Maxi, Magnum
0   010000  00000 none  ’78-79 Sears Free Spirit
0   010000  00000 none  ’78-79 JC Penney Pinto, Swinger
0   010000  00000 none  ’74-79 Puch Rigid, GN, Maxi N
0   001000  00000 $100  ’76-80 Sparta Foxi, Buddy
0   000100  00000 none  ’76-80 Kreidler MP9, MP19
0   000010  00000 none  ’78-80 Batavus Regency
0   000001  00000 none  ’75-86 Solex 3800, 4600
fig  pPsKbS  Peug# price   Axle Sets  item#’s left to right
0   100000  51415 $63.0 1 3L 4 7a 4 0 3R 1r  1
0   010000  00000 $63.0 1 3L 4 7a 4 2 00 1R 1
0   001000  00000 $63.0 1 3L 4 7b 4 0 00 1r  1
0   000100  00000 $63.0 1 3L 4 7c  4 0 00 1r  1
0   000010  00000 $63.0 1 3L 4 7d 4 0 3R 00 1
0   000001  00000 $52.0 1 2 3  4  7  4     3  2 1
fig  pPsKbS  Peug# price   Parts List
1   222220  69278 $3.00 axle nut M12-1 x 10 hex19
1   000002  69282 $3.00 axle nut M11-1 x 10 hex19 subst.
1r  101100  01980 $2.50 R outer nut M12-1 x 7 hex19
1R 010000 69278 $3.00 R outer nut M12-1 x 10 hex19
2   010100  00000 $2.50 right spacer ∅12 ∅16 x 1.8
2   000002  00000 $2.00 R/L spacer ∅11 ∅17 x 1.8
3R 100000  69357 $2.00 right thin nut M12-1.0 x 5 hex 19
3L 111110  69357 $2.00 left thin nut M12-1.0 x 5 hex 19
3   000002  00000 $4.00 R/L lock nut M11-1.0 x 7 hex 17
4   222220  69276 $19.0 bearing cone M12-1.0 x 13.6 ∅20
4   000002  69284 $5.00 bearing cone M11-1.0 x 13.2 ∅18
5   222220  69680 $7.00 dust ring ∅22 ∅29
5   000002  69280 $5.00 dust ring ∅20 ∅29
6   111110  00690 $2.00 bag of 26 balls 3/16″ 4.76mm
6   000001  00694 $2.00 bag of 22 balls 7/32″ 5.55mm
7a 110000  69414 $17.0 axle M12-1.0 x 180
7b 001000  00000 $20.0 axle M12-1.0 x 170
7c 000100  00000 $24.0 axle M12-1.0 x 160
7d 000010  00000 $24.0 axle M12-1.0 x 180notched
7   000001  00000 $24.0 axle M11-1.0 x 160notched
8   222220  69648 $10.0 bearing cup ∅14 ∅29
8   00000 69285 $5.00 bearing cup ∅13 ∅29
9P 100000  56309 none  rear hub bare 5p 28h Peugeot
9   011110  00000 $65.0 rear hub bare 6p 36h others
10 100000  48795 link 0 sprocket 5p 48T Peugeot LS-U1
10 100000  51608 link 0 sprocket 5p 52T Peug LVS-U2,U3
10 010000  00000 link 0 sprocket 6p 45T Puch 1sp-30
10 001100  00000 link 0 sprocket 6p 36T Sparta, Kreidler
10 000010  00000 link 0 sprocket 6p 39T Batavus Regency
11 566660  00620 $0.80 sprocket bolt substitute M6 x 16
12 566660  00000 $0.30 sprocket washer
13 566660  00000 $0.30 sprocket nut M6
14 111111  69275 $25.0 brake shoe set 080182, 80 x 18
15 222222  08703 $2.00 brake shoe spring
16 100000  68088 45-30 rear brake assy steel Peugeot 103
16 100000  68572 $45.0 rear brake assy steel Peug 103 L2
16 010000  00000 none  rear brake assy steel Puch, Sears
16 010010  00000 none  rear brake assy #17a Puch Rigid
16 001000  00000 45-25 rear brake assy alum Sparta
16 000100  00000 50-35 rear brake assy steel Kreidler
17 100000  68088 30-20 brake plate bare steel Peugeot
17 010000  00000 50-40 brake plate bare steel Puch, Sears
17 010000  00000 50-40 brake plate bare steel Puch (Euro)
17 010010  00000 none  brake plate bare #17a Puch Rigid
17 001000  00000 28-15 brake plate bare alum Sparta
17 000100  00000 38-25 brake plate bare steel Kreidler
18 220220  68113 $8-$5 inspection plug for steel
18 002000  68112 $4-$3 inspection plug for alum
25 010000  00000 $3.00 anchor post M10-1.0 Puch Rigid
26 010000  00000 $0.70 anchor nut M10-1.0 Puch Rigid
27 010000  00000 $0.50 anchor washer M10 Puch Rigid
28 100000  17550 link 0 freewheel 18T Peugeot
28 010000  00000 link 0 freewheel 23T Puch
28 001100  00000 link 0 freewheel 16T Sparta, Kreidler

 

Peugeot Puch Sparta Kreid Batav
022.0 022.0 019.8 017.0 017.0  Lp  left plate
005.0 005.0 005.0 005.0 005.0  Ln  left nut
103.2 103.2 103.2 103.2 103.2  H   hub
000.0 001.8 000.0 000.0 000.0  Rw right washer
005.0 000.0 007.0 005.0 007.0  Rn right nut
007.0 011.0 000.0 000.0 000.0  Ro right outer
142.2 142.9 135.0 130.2 132.2  sub total
142.0 142.0 137.0 133.0 133.0  F  frame

018.9 018.9 017.5 014.9 018.9  E-left
018.9 018.9 017.5 014.9 028.9  E-right
180.0 180.0 170.0 160.0 180.0  total (to ends of threads)

This is a way of checking for errors and calculating unknown spacings. The sum of all of the spacings along the axle must equal the axle length. Purple means guessed. Green means known or measured. Blue means calulated. Black means unsure.

On Sparta the two chain adjusters go inside the frame. Because they each take up 1.5 mm along the axle, the actual frame width is 140. 137 is the effective frame width.

 


2. leleu small Front spoke Ø80 loose balls


p  qty mBb MB#   price  Leleu 80 front spoke loose
pPsKbBm Peug#  price  Hubs (no sprocket) for US models

1000000  56308 none  ’76-83 Peugeot 102, 103
0100000  00000 none  ’74-79 Puch Maxi, Magnum, others
0100000  00000 none  ’78-79 Sears Free Spirit, JC Penney
0100000  00000 none  ’80-86 Puch Maxi, others
0010000  00000 $90.0 ’76-80 Sparta Foxi, Buddy
0001000  00000 none  ’76-80 Kreidler MP9, MP19
0000100  00000 none  ’74-80 Batavus VA, HS50, Starflite
0000010  00000 none  ’78-80 Batavus Regency
0000001  54106 none  ’74-80 Motobecane 40, 50, 50V
pPsKbBm part#  price  Axle Sets  item#’s left to right
1000000  51404 $32 1 2 0o 0 6b 7 12 7 6s 5 6o  0o 2 1
0100000  00000 $36 1 2 19 0 6b 7 12 7 6s 5 6o 5o 2 1
0100000  00000 $36 1 2 19 0 6b 7 12 7 6s 5 6o 0o 2 1

0010000  00000 $33 1 2 0o 0 6b 7 12 7 6s 5 6o 0o 2 1
0001000  00000 $30 1 2 6o 0 6s 7 12 7 6b 0 0o 0o 2 1
0000100  00000 $34 1 2 0o 0 6b 7 12 7 6s 5 6o  0o 2 1
0000010  00000 $32 1 2 0o 0 6b 7 12 7 6s 2 6o  0o 2 1
0000001  20380 $34 1 2 6o 5 6s 7 12 7 6b 0 0o 0o 2 1
0000001  Note 2 $34 1 2 6o 0 6s 7 12 7 6b 0 0o 0o 2 1
fig  pPsKbBm part#  price   Parts List
1   0000222  15478 $3.00 front axle nut M11-1 x 9 hex 17
1   2222000  69282 $3.00 front axle nut M11-1 x 10 hex 19
2   0222222  53114 $1.50 axle washer ∅11 ∅20 x 2 or 1.8
2   20000100000 $2.00 axle washer ∅11 ∅19 x 0.8
3   1111111  00000 $3.00 cover (some) ∅11 x 0.9 for no speedo, see Note 1
4   1111111  00000 $3.50 spacer (some) ∅11 ∅16 x 4.1 see Note 1
5   1000001  16676 $4.00 speedo spacer ∅11 ∅16 x 4.0 see Note 2
5   0100100  00000 $4.00 speedo spacer ∅11 ∅16 x 4.7
5   0010000  00000 $4.00 speedo spacer ∅11 ∅16 x 3.5
5o 0100000  00000 $4.00 outer speedo spacer ∅11 ∅16 x 4.7 ’74-79
6b 0101001  01442 $3.00 brake thin nut M11-1 x 5 hex 17
6b 1010000  69333 $3.00 brake thin nut M11-1 x 5 hex 19
6b 0000110  00000 $5.00 brake lock nut M11-1 x 3.5 hex 19
6s 1110111  01442 $3.00 speedo thin nut M11-1 x 5 hex17
6s 0001000  15478 $3.00 speedo thin nut M11-1 x 9 hex17
6o 1000000  00000 $3-$2 outer lock nut M11-1 x 10 hex17 for speedo
6o 1000000  68127 $5.00 outer lock nut M11-1 x 16.6 hex17 no speedo
6o 0100000  01442 $3.00 outer nut M11-1 x 5 hex17 ’74-79
6o 0100000  00000 $3.50 outer nut M11-1 x 9 hex22 ’80-86

6o 0010100  69333 $3.00 outer nut M11-1 x 5 hex19
6o 0001010  15478 $3.00 outer nut M11-1 x 9 hex17
7   2222222  69284 $5.00 bearing cone Ø11
8   2222222  69280 $5.00 dust ring Ø20 Ø29
9   1111111  00694 $2.00 set of 22 balls 7/32″ 5.55mm
10 2222222  69285 $5.00 bearing cup ∅13 ∅29
12 1101000  69417 $19.0 axle M11-1.0 x 153
12 00101100000 $18.0 axle M11-1.0 x 145
12 0000001  20381 $11.0 axle M11-1.0 x 140
13 1111111  69275 $25.0 brake shoe set 080182
14 2222222  08703 $2.00 brake shoe spring
15 1000000  68103 45-35 front brake assy d=18.2 Peugeot
15 0100000  00000 45-35 front brake assy d=20.5 Puch
15 0010000  00000 55-45 front brake assy d=17.8 Sparta
15 0001000  00000 45-35 front brake assy d=26.0 Kreidler
15 0000110  00000 40-35 front brake assy d=25.0 Batavus
16 1000000  68103 40-20 brake plate bare d=18.2 Peugeot
16 0100000  00000 40-20 brake plate bare d=20.5 Puch
16 0010000  00000 35-25 brake plate bare d=17.8 Sparta
16 0001000  00000 30-25 brake plate bare d=26.0 Kreidler
16 0000110  00000 35-25 brake plate bare d=25.0 Batavus
16 0000001  54107 30-25 brake plate bare d=25.0 Motobecane
17 2202000  68112 $4-$3 inspection plug for alum
19 0100000  00000 $3.00 outer brake nut M11-1.0 x 7 hex17
19 0100000  00000 $3.00 outer brake nut M11-1.0 x 7 hex22 ’80-86

Note 1: Items 3 and 4 are only for models with no speedometer. For models with a speedometer and a driver unit on the front axle, 3 and 4 are omitted.

Note 2: The Motobecane 20380 axle set in the parts catalog has left side nut 6o and spacer 5 that take up a total of 9 mm of axle space. But the 20380 axle set on actual bikes has nut 60 instead. It takes up the same 9mm of axle space. 


Peu    74-79  80-86
Peug    Puch  Puch Sparta Kreid  Batav  MB
000.0 007.0 009.0 000.0 000.0 000.0 000.0 Ob Outer brk nut 19
020.5 018.2 018.2 017.8 026.0 025.0 025.0 Bp brake plate
005.0 005.0 005.0 005.0 005.0 003.5 005.0 Bn brake nut 
061.0 061.0 061.0 061.0 061.0 056.8 059.8 H   hub
005.0 005.0 005.0 005.0 009.0 005.0 005.0 Sn speedo nut
000.0 000.0 000.0 000.0 000.0 001.0 001.5 Sw speedo washer
002.0 005.2 005.2 005.2 005.3 005.2 004.0 Sd speedo driver
004.0 004.7 004.7 003.5 000.0 004.7 000.0 Ss speedo spacer

016.6 005.0 007.0 005.0 009.0 005.0 009.0 On Outer speedo nut
000.0 004.7 000.0 000.0 000.0 000.0 000.0 Os Outer spd spacer 5o

114.1 115.8 115.1 101.9 115.3 105.2 109.3 sub total
115.0 115.0 115.0 102.0 115.0 105.0 110.0 F   frame

019.4 018.9 018.9 020.0 018.8 018.8 017.0 E-brake
019.5 019.0 019.0 020.1 018.8 018.8 019.0 E-speedo
153.0 153.0 153.0 142.0 153.0 142.0 140.0 total (to ends of threads)

This is a way of checking for errors and calculating unknown spacings. The sum of all of the spacings along the axle must equal the axle length. Purple means guessed. Green means known or measured. Blue means calulated. Black means unsure.

 


3. leleu small Rear Spoke Ø70 loose balls


fig   qty   MB#  price  Leleu 70 rear spoke loose
fig   pb7 Peug# price  Hubs (no sprocket) for US models
1     100 63499 
$90.0 hub 28h Peugeot 102
1     0100000 
$150  hub 36h Batavus VA, HS50, Starflite
1     001 54131 none  hub 28h Motobecane 7 20,25 mph
1     001 54176 none  hub 28h Motobecane 7 30 mph
fig   pb7 part# price  Axle Sets  item#’s left to right
0     100 50522 $63.0 6 11L 12 5p  12 11r 6 Peu 102
0     010 00000 $63.0 6 11L 12 5b  12 11R 6
0     001 00000 $63.0 6 11L 12 5m 12 11R 6 MB 7

fig   pb7 part# price  Parts List
2     100 63524 
55-40 rear brake assy Peugeot 102
2     011 54242 70-55 rear brake assy Batavus, MB
2     011 54242
55-35 brake plate bare Batavus, MB
3     111 20378 $29.0 brake shoe set 70
4     222 14538 $2.50 brake spring
5p   100 69393 $0.00 rear axle M12-1.0 x 150 (154 total)
5b   010 00000 20-13 rear axle M12-1.0 x 165  notched
5m  001 21553 $0.00 rear axle M11-1.0 x 155
6     220 69278 $3.00 axle nut M12-1.0 x 10 hex19
6     002 15478 $3.00 axle nut M11-1.0 x 9 hex17
7     001 16057 link 0 freewheel 16T
7     1117550 link 0 freewheel 18T
7     110 00586 link 0 freewheel 20T
8     100 68855 link 0 sprocket 5p 42, 52T Peugeot
8     010 00000 link 0 sprocket 6p 48, 50T Batavus
8     001 54183 link 0 sprocket 4  39T MB 7 20, 25
8     001 23043 link 0 sprocket 4  35T MB 7 30mph
9     556 16994 $0.80 sprocket bolt substitute M6 x 16
9b    556 16994 $0.30 sprocket nut M6
10   556 01172 $0.30 sprocket washer
11L  110 01980 $2.50 left thin nut M12-1.0 x 7 hex19
11L  001 00580 $2.50 left thin nut M11-1.0 x 7 hex19
11r  100 69357 $2.00 right thin nut M12-1.0 x 5 hex19
11R 011 01980 $2.50 right thin nut M12-1.0 x 7 hex19
11R 011 00580 $2.50 right thin nut M11-1.0 x 7 hex19
12   220 69276 $19.0 bearing cone M12-1.0
12   002 69284 $5.00 bearing cone M11-1.0 =15049
13   220 69680 $7.00 dust ring ∅22 ∅29
13   002 69280 $5.00 dust ring Ø20 Ø29 = 17442
14   220 69648 $10.0 bearing cup ∅29 ∅14
14   002 69285 $5.00 bearing cup ∅29 ∅13 = 14280
15   110 00690 $2.00 set of 26 balls 3/16″
15   001 00694 $2.00 set of 22 balls 7/32″ 5.55mm =17187

 

Peugeot  Bat  MB7
020.0 021.5 021.5  Lp  left plate
007.0 007.0 007.0  Ln  left nut
090.0 087.5 087.5  H   hub
005.0 007.0 007.0  Rn right nut
122.0 123.0 123.0  sub total
123.0 123.0 123.0  F  frame

014.0 018.0 016.0  E-left
014.0 028.0 016.0  E-right
150.0 165.0 155.0  total (to ends of threads)

This is a way of checking for errors and calculating unknown spacings. The sum of all of the spacings along the axle must equal the axle length. Purple means guessed. Green means known or measured. Blue means calulated. Black means unsure.

 

 


4. leleu small Front Spoke Ø70 loose balls


fig qty  MB#  price   Leleu 70 front spoke loose
fig qty  MB#  price  Hubs (no sprocket) for US models
1    1  54174 none  hub 28h ’78-79 Motobecane Model 7
fig qty  MB#  price   Axle Sets  item#’s left to right
15  1  20380 $00.0 axle set 7 6 8 14 5 14 8 12 13 6 7
fig qty  MB#  price   Parts List

2    1  54241 none  brake plate assy
3    1  20378 $29.0 brake shoe set 70
4    2  14538 $2.50 brake spring
5    1  20381 $11.0 axle M11-1.0 x 140
6    2  14625 $1.50 axle washer ∅11 ∅20 x 2 or 1.8
7    2  15478 $3.00 axle nut M11-1 x 9 hex 17
8    2  15050 $3.00 R/L thin nut M11-1 x 5 hex17
9    1  17187 $2.00 set of 22 balls 7/32″ 5.55mm
10  2  14280 $5.00 bearing cup ∅13 ∅29
11  2  17442 $5.00 dust ring ∅20 ∅29
12  1  16676 $00.0 speedo spacer ∅11 ∅16 x 1?
13  1  00580 $00.0 outer lock nut
14  2  15049 $5.00 bearing cone M11-1.0 x 13.2 ∅18

 

 

 


5. leleu small Front mag Ø80 loose


fig qty Puch# Peug# price  Leleu 80 front mag loose
fig qty Puch# Peug# price  Hubs (no sprocket) for US models
2   1 321.
140.2020 none  hub ’79-81 Puch Sport MkII
2   1 321.140.2020 none  hub ’80-81 Puch Magnum MkII
2   1 321.140.2020 none  hub ’81-82 Puch Magnum LTD

fig qty Puch# Peug# price  Parts List

3   3 000.00.69278 $3.00 axle nut M12-1 x 10 hex19
4   2 000.901.3919 none  washer ∅12 ∅20 x 1.0
4   2 000.901.3919 $2.50 substitute ∅12 ∅18 x 1.2
5   1 321.
140.2041 $3.00 spacer ∅12 ∅18 x 4.0
6   1 321.140.2081 none  right thin nut M12-1.0 x 5 hex17
7   2 000.00.69276 $19.0 bearing cone M12-1.0 x 13.6 ∅20
8   2 000.00.69680 $7.00 dust ring ∅22 ∅29

9   1 000.00.00690 $2.00 set of 26 balls 3/16″ 4.76mm

10 2 000.00.69648 $10.0 bearing cup ∅14 ∅29

11 1 321.140.2261 $20. 0 front axle M12-1.0 x 155 (156)
12 1 321.140.2032 $0.00 front hub bare
13 1 349.141.0141 $0.00 outer nut M12-1.0 x 5 hex19
14 1 321.140.2070 none  brake assembly
15 1 000.00.69275 $25.0 brake shoe set 080182, 80 x 18
16 2 000.00.08703 $2.00 brake shoe spring
17 1 321.140.2079 $0.00 brake plate bare
18 2 349.140.8161 $0.00 inspection plug for alum.
19 1 000.002.4787 $0.00 thin nut M12-1.0 x 7 hex19
20 5 321.140.2051 $0.00 allen bolt M8 x 22
21 1 000.901.4837 $0.00 spiral pin

 

 

 


6. leleu small Rear spoke Ø80 sealed

Peugeot 103SP rear hub
fig  qty  Pe MB#  price   Leleu 80 rear spoke sealed
fig  ppPm Peug# price   Hubs (no sprocket) for US models -speeds

1   1000  58562 $100  56T ’78-79 Peugeot 103 SP 25,30, LVS 25,30
1   0100  61166 none  52T ’79-83 Pg. 103 SP,SPB,TSM 30, LVS 25,30
1   0100  61166 none  48T ’80-83 Peugeot 103 LS 20, LVS 20
1   0010  00000 none  45T ’80-86 Puch Maxi 20,25,30
1   0010  00000 none  40T ’80-86 Puch Maxi II, Newport II 25,30

1   0001  54108 none  44T ’74-82 Motobecane 40, 50 25mph
1   0001  54109 none  48T ’75-82 Motobecane 40, 50 20mph
1   0001  54110 none  54T ’75-82 Motobecane 40, 50, 50V 30, 50V 25

fig  ppPm Peug# price   Axle Sets  item#’s left to right
0   1000  00000 none  7
5 3 2 4 6 2 8 5 7 ∅10 Peugeot
0   0100  00000 none  7 5 3 2 4 6 2 8 5 7 ∅12 Peugeot
0   0010  00000 none  7 5 3 2 4 6 2 8 5 7 ∅12 Puch
0   0001  00000 none  7 5 3 2 4 6 2 8 5 7 ∅10 Motobecane

fig  ppPm Peug# price   Parts List
2   2002  68136 $6.00 bearing 6200Z ∅10 ∅30 x 9
2   0220  68664 $6.00 bearing 6001Z ∅12 ∅28 x 8
3   1000  68135 $4.00 left spacer ∅10 ∅20 x 10
3   0110  68659 $4.00 left spacer ∅12 ∅18 x 2.5
3   00024017 $21.0 left spacer ∅10 ∅25 x 16, ∅17 x 2.5 recess
3   0001  24017 $16.0 substitute ∅10 ∅14 x 16

4   1000  68130 $25.0 axle ∅10 x 180 smooth
4   0110  68658 $22.0 axle ∅12 x 180 smooth (182 total)
4   00020362 $20.0 axle ∅10 x 165 smooth

5   2000  68132 $3.00 L/R lock nut M10-1 x 5 hex19
5   0220  69278 $3.00 L/R thin nut M12-1 x 10 hex19
5   0002  20767 $3.50 L/R thin nut M10-1 x 5 hex17
6   1000  68133 $14.0 center tube ∅10 ∅14 x 67
6   0100  68257 $11.0 center tube ∅12 ∅16 x 70
6   0010  68257 $11.0 center tube ∅12 ∅16 x 70
6   0001  00000 $00.0 center tube ∅10 ∅14 x 41?
7   2000  68134 $2.50 axle nut M10-1 x 15? hex19 ∅12 shoulder
7   0220  69278 $3.00 axle nut M12-1 x 10 hex19
7   00017567 $2.50 axle nut M10-1 x 15 hex 19, ∅18.5 shoulder

8   1000  68131 $7.00 right spacer ∅10 ∅16 x 15
8   0100  68660 $00.0 right spacer ∅12 ∅20? x 11
8   0010  00000 $8.00 right spacer ∅12 ∅20 x 20
8   00013145 $00.0 right spacer ∅10 ∅20? x 15?
9   1000  68252 40-25 brake plate bare Peug ∅10
9   0100  68088 35-20 brake plate bare Peug ∅12
9   0010  00000 50-40 brake plate bare Puch ∅12
9   0010  00000 50-40 brake plate bare Puch Euro

9   0001  54111 40-20 brake plate bare MB ∅10

10 1111  69275 $25.0 brake shoe set 080182
11 2222  08703 $2.00 brake shoe spring
12 1100  48795 link 0 sprocket 48T 5p 94 x 104
12 1100  54443 link 0 sprocket 56T 5p 94 x 104 black
12 1100  51608 link 0 sprocket 52T 5p 94 x 104 black
12 0010  00000 link 0 sprocket 45T 6p 94 x 104
12 0001  20090 link 0 sprocket 44T 6p 94 x 104
12 0001  53873 link 0 sprocket 48T 6p 94 x 104
12 0001  20093 link 0 sprocket 54T 6p 94 x 104

13 5566  16994 $0.80 sprocket bolt substitute M6 x 16
13 5566  16994 $0.30 sprocket nut M6
13 5566  01172 $0.30 sprocket washer

17 2220  68113 $8-$5 inspection plug
00 00015244
link 0 freewheel 18T
00 00014298
link 0 freewheel 20T
00 0002  14625 $2.00 axle washer ∅10


Peu10 Peu12 Pu12  MB10
022.0 022.0 022.0 021.7  Lp  left plate
005.0 010.0 010.0 005.0  Ln  left nut
010.0 002.5 002.5 016.0  Ls  left spacer
009.0 008.0 008.0 009.0  Lb  left bearing
067.0 070.0 070.0 042.0  Cs  center spacer
009.0 008.0 008.0 009.0  Rb  right bearing
015.0 011.0 020.0 015.0  Rs  right spacer
005.0 010.0 000.0 005.0  Rn  right nut
142.0 141.5 140.5 122.7  00  sub total
142.0 142.0 142.0 123.0  F    frame
019.0 019.0 019.5 020.0  Le  left end
019.0 019.0 020.0 020.0  Re  right end
180.0 180.0 180.0 163.0  00  total
180.0 180.0 180.0 165.0  00  axle length

This is a way of checking for errors and calculating unknown spacings. The sum of all of the spacings along the axle must equal the axle length. Purple means guessed. Green means known or measured. Blue means calulated. Black means unsure.

 

 


7. leleu small Rear mag Ø80 sealed


fig qty  Puch#  price  Leleu 80 rear mag sealed
fig qty 0 Puch# 000 price  Hubs (no sprocket) for US models
2   1 349.141.3020 none  ’79-81 Puch Sport MkII
2   1 349.141.3020 none  ’80-82 Puch Magnum MkII, LTD

fig qty 0 Puch# 000 price  Parts List

3   3
000.002.5015 $3.00 axle nut M12-1 x 10 hex19
4   1 349.541.8521 $9.00 spacer ∅12 ∅20 x 20
5   2 000.900.6001 $6.00 bearing 6001 Z or RS ∅12 ∅28 x 8
6   1 359.141.0231 $8.00 center spacer ∅13 ∅16 x 70
7   1 349.541.8261 $19.0 axle smooth ∅12 x 180 (182)
8   1 321.141.3031 none  rear hub bare
9   1 349.541.8241 $4.00 spacer ∅12 ∅18 x 2.5
10 1 349.141.0401 link 0 sprocket 40T (1.5, 2.0 hp)
10 1 349.141.0451 link 0 sprocket 45T (1.0 hp)
11 6 000.900.3267 $0.30 sprocket nut substitute M6
12 6 000.900.3267 $0.30 sprocket washer substitute
13 6 000.900.1081 $0.80 sprocket bolt substitute M6 x 16
14 1 349.140.0159 $25.0 brake shoe set 080182
15 2 349.140.0191 $2.00 brake spring
16 1 349.141.8070 70-60 brake assy
17 1 349.141.8079 50-40 brake plate bare
18 2 349.141.8161 $8-$5 inspection plug
19 1 349.341.5151 $8.00 helper spring
20 5 321.140.2051 $1.50 allen bolt M8 x 22
21 1 000.901.4857 none  spiral pin
23 1 349.241.0230 link 0 freewheel 23T

 

 


8. Front spoke and mag Ø80 loose balls

Motobecane made many of their own components. Like the way Tomos made their hubs compatible with Grimeca, Motobecane made their hubs compatible with Leleu. So the complete wheels interchange, the brake plate complete interchanges, but most of the individual parts do not. Motobecane made both stamped steel and cast aluminum spoke wheel hubs. Their cast aluminum hub has a big M logo embossed into it. 

fig  qty  MB#   price  MB-made front spoke and mag loose
fig  sm  MB#  price  Hubs (no sprocket) for US models
1   10 53422 none  spoke hub ’74-82 Motobecane 40, 50, 50V
1   01 24269 none  mag hub   ’77-82 Motobecane 50V
fig  sm  MB#  price   Axle Sets  item#’s left to right
16 11 20380 $00.0 axle set 3 14 9 10 8 7 15 7 4 8 14 3
fig  sm  MB#  price   Parts List

2   10 53423 none  front brake assy = 21930
2   01 24270 none  front brake assy black
2   10 53423 40-20 brake plate bare
2   01 24270 $35.0 brake plate bare black
3   22 15478 $3.00 axle nut M11-1.0 x 9 hex19
4   11 17257 $3.00 brake spacer ∅11 ∅17 x 2.0
5   22 22135 $2.00 brake spring
6   11 21730 none  brake shoe set 080201
7   22 15049 $8.00 bearing cone M11
8   22 15050 $3.50 thin nut M11-1.0 x 7 hex17
9   11 00580 $00.0 outer lock nut M11-1.0 x 7? hex 19?
10 11 16676 $00.0 speedo spacer ∅11
11 22 17442 $00.0 dust ring
12 11 17187 $2.00 set of 26 balls 3/16″
13 22 14280 $10.0 bearing cup
14 22 14625 $00.0 washer ∅11 ∅19? x 2.0?
15 11 20381 $11.0 axle bare M11-1.0 x 140

 

 


9. Rear spoke Ø80 sealed


figqty  MB#   price  MB-made rear spoke and mag sealed
fig  sm  MB#  price  Hubs (no sprocket) for US models speeds
1   10 21727 none  spoke hub 44T Motobecane 40, 50 25mph
1   10 53872 none  spoke hub 48T Motobecane 40, 50 20mph
1   10 21728 none  spoke hub 54T Motobecane 40, 50 30mph
1   10 21728 none  spoke hub 54T Motobecane 50V 25, 30mph
1   01 24299 none  mag black 54T Motobecane 50V 25, 30mph
fig  sm  MB#  price   Axle Sets  item#’s left to right
0   10 00000 none  2 3 9 12 10 11 16 13 14 3 2
0   01 00000 none  2 3 9 12 10 11 16 13 14 3 2 

fig  sm  MB#  price   Parts List
2   20 17567 $2.50 axle nut M10-1.0 x 14.5 hex 19, ∅18.5 shoulder
2   02 24258 $4.50 axle nut M10-1.0 x 17.2 hex 19, ∅18.5 shoulder
3   22 00406 $1.50 washer ∅10 ∅18 x 2.0

4   10 21279 60-40 front brake assy
4   10 21279 40-20 brake plate bare
4   01 24301 none  rear brake assy black
4   01 24301 $35.0 brake plate bare black
5   11 21733 $8.00 helper spring
6   22 22135 $2.50 brake spring Motobecane
7   11 21730 none  brake shoe set 080201
8   11 20362 $20.0 rear axle M10-1.0 x 165
9   11 20448 $3.00 toothed washer ∅10 ∅16 x 2.0, see Note 1
10 11 20768 $6.00 left bearing ∅10-30 x 9, 6200Z
11 10 00000 $0.00 center spacer
11 01 24020 $20.0 center spacer ∅10.2 ∅15 x 58
12 11 24017 $21.0 left spacer ∅10.2 ∅25.5  x 16, ∅17 x 2.5 recess
12 11 24017 $16.0 substitute ∅10.5 ∅14-15 x 16, see Note 2

13 11 24021 $4.00 right spacer ∅10 ∅16 x 8.1
14 11 20767 $3.50 right thin nut M10-1.0 x 5 hex17
15 11 21735 none  right dust cover 16.7 25.88 x 3, see Note 3
16 11 21734 $6.00 right bearing ∅10-26 x 8, 6000Z
17 11 15244 link 0 freewheel 18T
17 11 14298 link 0 freewheel 20T
18 66 23663 $1.00 sprocket bolt M6 x 20 hex
19 66 01525 $0.30 sprocket washer ∅6
20 10 20090 link 0 sprocket 6p 44T 94 x 104
20 10 53873 link 0 sprocket 6p 48T 94 x 104
20 10 20093 link 0 sprocket 6p 54T 94 x 104
20 01 20096 link 0 sprocket 6p 54T 94 x 104 black
21 66 16994 $0.30 sprocket nut M6
22 10 14292 $5.00 theaded ring

00 06 23688 $0.00 rear hub bolts

Note 1. The original equipment 20448 was a special toothed washer. The original replacement 20448 is a special flat split washer. The gap can be be spread wider or squeezed smaller to adjust how tight it grips the axle.

Note 2. The substitute left spacer requires eliminating the 20448 toothed washer. That has no effect when the wheel is installed. But when the wheel is removed, without the toothed washer the axle can slide out. Thats how all Japan type axles are.

Note 3: The 21735 right dust cover is not needed if the original 6000 bearing, open on both sides, is replaced with a 6000Z, shielded on one side, or a 6000RS, sealed on one side, with the sealed side facing out.


spoke  mag
022.2 022.0  Lp  left plate
016.0 016.0  Ls  left spacer
009.0 009.0  Lb  left bearing
058.0 058.0  Cs  center spacer
008.0 008.0  Rb  right bearing
016.0 016.0  Rs  right spacer
005.0005.0  Rn  right nut
134.0 134.0  00  sub total
000.0 000.0  F    frame
015.00 15.0  Le  left end
015.0 015.0  Re  right end
165.0 165.0  00  total
165.0 165.0  00  axle length

This is a way of checking for errors and calculating unknown spacings. The sum of all of the spacings along the axle must equal the axle length. Purple means guessed. Green means known or measured. Blue means calulated. Black means unsure.

 

 


10. Front Mag Ø80 sealed


figqty  MB#   price  MB-made front mag sealed
fig  MB# qty price  Hubs (no sprocket) for US models

1   24269 1 none  hub black ’77-82 Motobecane 50V
fig  MB# qty price   Parts List

2   14625 2 $1.50 washer ∅10
3   24284 2 $3.00 axle nut M10-1.0 x 9 hex17
3   20767 1 $3.50 thin nut M10-1.0 x 5 hex17
4   24270 1 none  front brake assy black
4   24270 1 $35.0 brake plate bare black
 21733 1 $8.00 helper spring
6   22135 2 $2.50 brake spring Motobecane
7   21730 1 none  brake shoe set 080201
8   20448 1 $3.00 toothed washer ∅10 ∅16 x 2.0, see Note 1
9   24279 1 $22.0 front axle M10-1.0 x 145
10 24282 1 none  center spacer ∅10-15 x 29.7
11 24283 1 none  right spacer ∅10-25 x 13 with ∅17 x 2.5 recess
11 24283 1 $18.0 substitute ∅10.5 ∅14 x 16, see Note 2
12 20768 1 $6.00 right bearing ∅10-30 x 9, 6200Z
13 24281 1 $14.0 left dust cover ∅16.7 ∅26.05 x 3, see Note 3
14 24280 1 $4.00 left spacer ∅10-16 x 8.1
15 21734 1 $6.00 left bearing ∅10-26 x 8, 6000Z
00 23688 6 $0.00 front hub bolts

Note 1. The original equipment 20448 was a special toothed washer. The original replacement 20448 is a special flat split washer. The gap can be be spread wider or squeezed smaller to adjust how tight it grips the axle.

Note 2. The substitute right spacer requires eliminating the 20448 toothed washer. That has no effect when the wheel is installed. But when the wheel is removed, without the toothed washer the axle can slide out. Thats how all Japan type axles are.

Note 3: The 24281 left dust cover is not needed if the original 6000 bearing, open on both sides, is replaced with a 6000Z, shielded on one side, or a 6000RS, sealed on one side, with the sealed side facing out.

 

 


Leleu and Motobecane Nuts

Nuts made by Leleu have sharp corners on both sides, except for outer axle nuts which have sharp corners only on one side. Leleu-made nuts are used on Peugeot, Puch, Batavus, Kreidler, Sparta, Solex and Motobecane.

Nuts made by Motobecane have rounded corners on both sides, like most nuts have. Motobecane-made nuts are used only on Motobecane.

Part numbers are color coded. Peugeot part numbers are grey. Puch #’s are green. Motobecane #’s for parts made by Leleu are blue. Motobecane #’s for parts made by Motobecane are aqua. Motobecane #’s for original replacements with a different hex size are violet.

 

These size specifications are from direct measurement. Most parts catalogs do not say the sizes. Of these moped makes, only the Puch parts catalog says the sizes.

 

 

 

 

 

 


Grimeca Wheel Parts

November 20, 2023

Table of Contents

A. Grimeca loose bearings (made in Italy)
1. Front hub      ∅90 ’70’s-80’s Italian, others
2. Front hub    ∅105 ’70’s Garelli, Vespa Grande
3. 1-chain hub   ∅90 ’70’s-80’s Italian, others
4. 1-chain hub ∅105 ’81-86 Garelli
5. 2-chain hub   ∅90 ’70’s Hercules, KTM, Kynast
6. Front mag     ∅90 ’70’s-80’s Italian, others
7. 1-chain mag  ∅90 ’70’s-80’s Italian, others
8. 2-chain mag  ∅90 ’77-79 Puch, Kromag

B. Grimeca sealed bearings (made in Italy)
9.
   1-chain rear hub      ∅90 ’75-78 Garelli Gulp, ’78-85 VIP
10. 1-chain F & R hub  ∅105 ’77-80 Columbia, ’88-93 KKM
11. 1-chain rear hub    ∅118 ’78-82 Safari Commando
11. 1-chain rear hub    ∅118 ’01-03 Tomos Revival

C. Grimeca-Compatible sealed bearings
12. 1-chain F & R hub    ∅90 ’75-91 Tomos
13. 2-chain F & R hub  ∅105 ’79-80 Columbia, ’88-93 KKM
14. 1-chain F & R mag   ∅90 ’91-95 Tomos
15. 1-chain F & R mag ∅105 ’96-17 Tomos
16. 1-chain F & R mag ∅000 Others

 

 


 A. Italy Flag Grimeca loose balls

 

Grimeca steel hubs or cast aluminum wheels (mags) are made in Italy. Grimeca is a world leader in motorcycle wheels, with many firsts, including the first disk brake, Ducati 1971, and the first light alloy wheel, Morini 1974.

Spoke wheel hubs: Grimeca makes stamped-steel hubs with 90, 105 or 118 mm brake drums, and 30, 32, 35, or 40 mm center holes.  Within the 90mm drum size, there are at least 4 different single-chain hub bodies, with different spacing’s, and at least 2 different double-chain hub bodies. Each one of those hub bodies can have different axle lengths and axle spacer lengths possible. So there are dozens of configurations possible. Most 90mm Grimeca hubs have 11mm axles and axle components. Most 105mm hubs have 12mm heavy duty axles and axle cones, locknuts, nuts, washers, and spacers.

Grimeca 90x18 V-spring
90mm types: Coil spring, U-spring, V-spring

Brake Plates: Here are identification photos of numbered brake plates. Bare 90 mm plates have 2 types, U and V. Complete 90 mm plates with shoes have 3 types, C, U, and V. Each type can have several versions. 


Grimeca 90 mm brake plates #1 to #19 (green).
Most have 11mm axle holes for loose bearings.


The back sides of those with U or V springs #3 ,8, 11-14, 17.

 


Grimeca 90 and 105 mm brake plates #1 to #37 (dark red).
Most have 11mm axle holes for loose bearings.

 


Grimeca 90 mm brake plates, left T3, T4, right T5, T6 (blue).
All have 11mm axle holes for loose bearings.

 


Lever arms L1 to L8,  Brake cam shafts,  Chain adjusters

 

 

 

 

 


1. Front Hub Ø90 (loose bearings) 

Grimeca front spoke wheel hubs with 90mm brake drum are used on Italian mopeds, including Baretta, Benelli, Bianchi, Cimatti, Colt, Concord, Fantic, Gadabout, Garelli, Gitane, Intramotor, Maico, Malaguti, Moto Guzzi, Motomarina, Motobecane Sebring, Motron, Negrini, Pacer, Safari, Scorpion, Snark, Testi, Vespa (Piaggio) and others, plus some non-Italian models of AMF, Colombia, NVT, Trac, Tomos, and others.

Front 90mm Hub Parts


123456 MMI# front wheel # for tire  plate  axle  spokes
100000 M00   front wheel 1 2.00-17 steel 11×140  28
100000 M00   Vespa Ciao C7N
010000 M00   front wheel 2 2.25-16 steel 11×145  36
010000 M00   Cimatti City Bike
001000 M00   front wheel 3 2.25-17 steel 11×145  36
001000 M00   KTM Foxi Deluxe, ’75-76 Hercules
000100 M00   front wheel 4 2.25-16 steel 11×145  36
000100 M00    ’75-80 Garelli (most),
000010 M3 0  front wheel 5 2.25-16 steel 11×150  36
000010 M3 0  Malaguti, Negrini, Pacer
000001 M00   front wheel 6 2.00-17 steel 11×150  28
000001 M00   Vespa Ciao C7E 

fig  123456  price  MMI# description
0100000 none  H00   F hub 1 complete

0010000 $0.00 C2370 F hub 2 complete
0001000 none  H00   F hub 3 complete
0000100 $0.00 H00   F hub 4 complete
0000010 $0.00 H51   F hub 5 complete
0000001 none  H00   F hub 6 complete
06  100001 none  H000 front hub bare 28-hole
0011110 $15.0 H146 front hub bare 36-hole
07  222222 $7.50 H69   bearing cup ∅32 od
08  111111 $2.00 H67   bag of 20 1/4″ balls
08  111111 $2.00 H67a ring of 8 1/4″ caged balls
09  222222 $6.00 H68   dust cover ∅28 ∅20 x 3.5
10  222222 $8.00 H66   bearing cone M11 ∅19 x 12
11  100000 $15.0 H00   front axle M11 x 140
11  011100 $10.0 H00   front axle M11 x 145
11  000011 $19.0 H52   front axle M11 x 150
12  000000 $5.00 H147 spacer option 12 x 9 for no speedo
13  101010 $3.00 H57   spacer 12 x 4 brake outer

13  010100 $5.00 H00   spacer 11 x 7 brake outer 514549
13  100001 $3.00 H00   spacer 11 x 3 outer 574549
14  323334 $2.00 H56   lock nut M11 x 6
14  020000 $6.00 H00   lock nut M11 x 5
14  001100 $4.00 H00   lock nut M11 x 3
15  222222 $1.50 H113 outer washer 11 x 2.0
15a 222222 $2.00 H62   inner washer 11 x 0.5
16  222222 $3.00 H112 outer axle nut
17  111111 $25.0 H64   brake shoe set 090181
18  222222 $2.50 H64S brake coil spring 38mm
19  111111 $4.00 H60   Grimeca pinch bolt
20  111111 $10.0 H59   brake lever arm #L3
21  111111 $9.00 H63   cam shaft
22  222222 $0.60 H105 cam washer ∅6-13 x 1.0
22  111111 $0.20 H000 substitute washer ∅6
23  111111 $0.60 H104A cam nut M6 x 6 tall
23  111111 $0.30 H000 substitute nut M6 x 5
24  100000 $30.0 H00   front brake plate rt. #20 Ciao C7N
24  010000 $20.0 H00   front brake plate rt.  #5 Cimatti
24  001000 none  H00   front brake plate rt. #16 KTM
24  000100 30-15 H00   front brake plate rt.   #7 Garelli
24  000010 $17.0 H58   front brake plate rt. #18 Malaguti
24  000001 none  H00   front brake plate rt. #19 Ciao C7E
24  000000 30-15 H00   front brake plate left  #1
24  000000 $30.0 H00   front brake plate rt. #10 Kynast
25  111111 $6.00 H148 inspection plug
26  111111 $7 - 4 H53   cable adjuster original M6 hex
26  111111 $3.00 H00   cable adjuster A2 M6 hex

 


2. Front Hub Ø105 (loose bearings)

Grimeca front spoke wheel hubs with 105mm brake drum are used on Italian mopeds, including Garelli, Negrini, Vespa (Piaggio) and others.

Front 105mm Hub Parts

Front 105mm Hub Parts

123 MMI# front wheel # for tire  plate  axle  spokes
100 M3G   front wheel 1 2.25-17 steel 11×155  36
100 M3G    ’78-80 Garelli VIP and ’81-86 all models
010 M00   front wheel 2 2.50-17 steel 12×150  36
100 M00    ’78-83 Vespa Grande
001 M00   front wheel 3 2.25-19 steel 12×165  36
100 M00    ’81-82 Negrini KPN (City Cross) 

fig  123  price  MMI# description
01  100 none  H51G   front hub 1 complete
0010 none  H000   front hub 2 complete
000none  H51K   front hub 3 complete
07  200 $7.50 H69     bearing cup ∅32
0022 $19.0 H69M   bearing cup ∅35
08  100 $2.00 H67     bag of 20 1/4″ balls
08  100 $2.00 H67a   ring of 8 1/4″ caged balls
0011 $2.00 H67M   bag of 22 1/4″ balls
09  200 $6.00 H68     dust cover ∅28 ∅20 x 3.5
0022 $20.0 H68M   dust cover ∅31 ∅23 x 4
10  200 $8.00 H66     bearing cone M11 ∅19 x 12
10  022 $16.0 H66M   bearing cone M12 ∅22 x 14
11  100 $18.0 H00     front axle M11-1.0 x 155
11  010 $19.0 H000   front axle M12-1.0 x 150
11  001 $19.0 H52K   front axle M12-1.0 x 165
12  000 $5.00 H147   spacer option 12 x 9 for no speedo
13  100 $5.00 H116B spacer brake 12 x 14
13  01? $3.00 H000   spacer brake 12 x 3
14  200 $2.00 H56     lock nut M11 x 6
14  200 $3.00 H00     lock nut M11 x 3
14  023 $2.50 H56M   thin nut M12 x 6

15  200 $1.50 H113   outer washer 11 x 2
15  022 $1.80 H113M outer washer 12 x 2
15a 200 $2.00 H62     thin washer 11 x 0.5
15a 022 $2.50 H62M   thin washer 12 x 1.2
16  200 $3.00 H112   outer axle nut M11
16  022 $4.50 H112M outer axle nut M12
17  111 $20.0 H64C    brake shoe set 105201
18  222 $8.00 H64CS brake coil spring 51mm
19  111 $4.00 H60    Grimeca pinch bolt
20  111 $10.0 H59    brake lever arm #L3

21  100 $9.00 H63 0 cam shaft
21  0?? $16.0 H63K  cam shaft
22  222 $0.60 H105  cam washer ∅6-13 x 1.0
22  111 $0.20 H000  substitute washer ∅6
23  111 $0.60 H104A cam nut M6 x 6 tall
23  111 $0.30 H0000 substitute nut M6 x 5

24  100 $25.0 H00    front brake plate rt.  #34 Garelli
24  010 
none  H00    front brake plate left #36 Grande steel
24  010 $29.0 H00    front brake plate left #35 Grande alum
24  001 $25.0 H58K  front brake plate rt.  #31 Negrini KPN?
25  111 $6.00 H148  inspection plug
26  111 $7 - 4 H53   cable adjuster original M6 hex
26  111 $3.00 H00   cable adjuster A2 M6 hex

 

 


3. Rear Hub Ø90 (loose bearings)

Grimeca single-chain rear spoke wheel hubs with 90mm brake drum are used on Italian mopeds, including Baretta, Benelli, Bianchi, Cimatti, Colt, Concord, Fantic, Gadabout, Gitane, Intramotor, Maico, Malaguti, Moto Guzzi, Motomarina, Motobecane Sebring, Motron, Negrini, Pacer, Safari, Scorpion, Snark, Testi, Vespa (Piaggio) and others, plus some non-Italian models of AMF, Colombia, NVT, Trac, Tomos, and others.

 

Grimeca Rear Single Chain Hubs
123456  MMI#    rear wheel # for tire  plate  axle spokes H

100000 M4NB    rear wheel 1 2.25-16 steel 11×180  36  14
100006 M0000  ’76-79 Cimatti City Bike, Town Bike
010000 M4WB   rear wheel 2 2.25-16 steel 11×180  36  22
010006 M0000  ’77-79 Malaguti Commuter
010006 M0000  ’76-78 Negrini Gazelle, Harvard
010006 M0000  ’76-80 Pacer Deluxe, Super Sport
010006 M0000  ’77-78 Baretta 22, 38, 44, Magnum
001000 M4XWB rear wheel 3 2.25-16 steel 11×180  36  27
001006 
M4XWB ’76-78 Garelli Sport (hard tail)
000100 M0000  rear wheel 4 2.25-16 steel 12×180  36  27
001006 M0000  ’77-78 Garelli Sport HD (hard tail)
000010 M4GA   rear wheel 5 2.25-16/17 s  11×180  36  11
001006 M4GA   ’75-76 Garelli Eureka Flex, ’77-80 Super Sport
001006 M4GA   ’77-78 Garelli Gran Sport, ’77-80 Rally Sport
000001 M4A     rear wheel 6 2.25-17  steel 11×180  36  22
001000 M4A     ’76-77 NVT Easy Rider, ’77-79 Scorpion 

fig  123456  price  MMI#      description
0100000 $0.00 C2380
   rear hub 1 complete
0010001 $0.00 H120     rear hub 2 and 6
0001000 $0.00 1184M   rear hub 3 complete
0000100 $0.00 H000     rear hub 4 complete
0000010 $0.00 H120GA rear hub 5 complete
07  222022 $7.50 H69     bearing cup ∅32
0000200 $19.0 H69M   bearing cup ∅35
08  111011 $2.00 H67     bag of 20 1/4″ balls
08  111011 $2.00 H67a   ring of 8 1/4″ caged balls
0000100 $2.00 H67M   bag of 22 1/4″ balls
09  222022 $6.00 H68     dust cover ∅28 ∅20 x 3.5
0000200 $20.0 H68M   dust cover ∅31 ∅23 x 4
10  222022 $8.00 H66     bearing cone M11 ∅19 x 12
10  000200 $16.0 H66M   bearing cone M12 ∅22 x 14
14  111011 $2.00 H56      lock nut M11 x 6
14  000100 $2.50 H56M   lock nut M12 x 6
15  222022 $1.50 H113   outer washer 11 x 2.0
15  000200 $1.80 H113M outer washer 12 x 2.0
15a 222022 $2.00 H62     thin washer 11 x 0.5
15a 000200 $2.50 H62M   thin washer 12 x 0.5
16  222022 $3.00 H112   outer axle nut M11
16  000200 $4.50 H112M outer axle nut M12
17  111111 $25.0 H64     brake shoe set 090181
18  222222 $2.50 H64S   brake coil spring 38mm
19  111111 $4.00 H60     Grimeca pinch bolt P25
20  111111 $10.0 H59     brake lever arm L3
21  111111 $9.00 H63     cam shaft
22  222222 $0.60 H105   cam washer ∅6-13 x 1.0
22  111111 $0.20 H000   substitute washer ∅6
23  111111 $0.60 H104A cam nut M6 x 6 tall
23  111111 $0.30 H0000 substitute nut M6 x 5
25  111111 $6.00 H148   inspection plug
26  111111 $7 - 4 H53     cable adjuster original M6 hex
26  111111 $3.00 H00     cable adjuster A2 M6 hex
28  100000 $00.0 H000   rear hub bare Cimatti
28  010001 $00.0 H149   rear hub bare Malaguti
28  001000 $00.0 H000   rear hub bare Garelli
28  000100 none  H000   rear hub bare Garelli HD
28  000010 none  H000   rear hub bare Garelli wide
29  111011 $22.0 H119   rear axle M11 x 180
29  000100 $18.0 H119G rear axle M12 x 180
30  100000 $40.0 H123/42   sprocket ∅39.5 x 62 42T (30mph)
30  010000 $34.0 H123/28   sprocket ∅39.5 x 62 28T (30/25)
30  001010 $34.0 H123/32   sprocket ∅39.5 x 62 32T (30mph)
30  000100 none  H123/32M sprocket ∅42.5 x 66 32T (30mph)
30  000001 none  H123/30   sprocket ∅39.5 x 62 30T (30/25)
31  111011 $4.00 H122   locking plate ∅62 x 4 
31  000100 $5.00 H122M locking plate ∅66 x 4 
32  444444 $1.00 H124   sprocket bolt M7 x 18 hex
32  444444 $0.80 H0000 substitute M7 x 25 hex

33  444444 $1.20 H124A sprocket nut M7 x 7 tall
34  111101 $7.00 H116A brake side spacer 12 x 20
34  000010 $7.50 H116   brake side spacer 12 x 17
35  100000 $5.00 H000   sproc side spacer 12 x 7
35  010001 $5.00 H116B sproc side spacer 12 x 14
35  000010 $6.00 H000   sproc side spacer 12 x 8
36  222002 $2.00 H56     outer thin nut M11 x 6 hex17
36  000200 $2.50 H56M  outer thin nut M12 x 6 hex19

36  000020 $3.00 H115   outer thin nut M11 x 4 hex24
37  100000 $19.0 H000   rear brake plate rt.  #4 Cimatti
37  010001 30-17 H118   rear brake plate rt.  #2 Baretta
37  001010
32-17 H000   rear brake plate left #6 Garelli 11
37  000100 none  H000   rear brake plate left #0 Garelli 12
38  110001 $5.00 H114R chain adjuster right ∅11  C6
38  001110 $8.00 H0000 chain adjuster right Garelli C10
39  110001 $5.00 H114L chain adjuster left ∅11 C5
39  001110 $8.00 H0000 chain adjuster left Garelli C9
00  110001 $00.0 H120A outer helper spring left
00  001110 $00.0 H120B outer helper spring right

 

 


4. Rear Hub Ø105 (loose bearings)

Grimeca single-chain rear spoke wheel hubs with 105mm brake drum are used on Italian mopeds, including Garelli, Negrini, and others.


12  MMI# rear wheel # for tire  plate  axle spokes H

10 M4G    rear wheel 1 2.25-16 steel 11×200  36  23.5
10 M000  ’81-86 Garelli all models
0M000  rear wheel 2 2.50-17 steel 12×200  36  ??
01 M000  ’81-82 Negrini KPN (City Cross) 

fig  12  price  MMI# description
01  10 none  H120G rear hub Garelli late
001 none  H000   rear hub Negrini KPN
07  20 $7.50 H69     bearing cup ∅32
00$19.0 H69M   bearing cup ∅35
08  10 $2.00 H67     bag of 20 1/4″ balls
00$2.00 H67M   bag of 22 1/4″ balls
09  20 $6.00 H68     dust cover ∅28 ∅20 x 3.5
00$20.0 H68M   dust cover ∅31 ∅23 x 4
10  20 $8.00 H66     bearing cone M11 ∅19 x 12
10  0$16.0 H66M   bearing cone M12 ∅22 x 14
14  10 $2.00 H56      lock nut M11 x 6
14  0$2.50 H56M   lock nut M12 x 6
15  20 $1.50 H113   outer washer 11 x 2.0
15  0$1.80 H113M outer washer 12 x 2.0
15a 20 $2.00 H62     thin washer 11 x 0.5
15a 0$2.50 H62M   thin washer 12 x 0.5
16  20 $3.00 H112   outer axle nut M11 x 10
16  0$4.50 H112M outer axle nut M12 x 11
17  11 $20.0 H64K   brake shoe set 105201
18  22 $8.00 H64KS brake coil spring 51mm
19  11 $4.00 H60     Grimeca pinch bolt P25
20  11 $10.0 H59     brake lever arm L3
21  11 $9.00 H63     cam shaft
22  22 $0.60 H105  cam washer ∅6-13 x 1.0
22  11 $0.20 H000   substitute washer ∅6
23  11 $0.60 H104A cam nut M6 x 6 tall
23  11 $0.30 H0000 substitute nut M6 x 5
25  11 $6.00 H148   inspection plug
26  11 $7 - 4 H53     cable adjuster original M6 hex
26  11 $3.00 H00     cable adjuster A2 M6 hex
28  10 none  H000   rear hub bare H=23.5 Garelli
28  0none  H000   rear hub bare H – ?? Negrini
29  10 $16.0 H119L rear axle M11 x 200
29  0$18.0 H119M rear axle M12 x 200
30  10 $34.0 H123/32   sprocket ∅39.5 x 62 32T (30mph)
30  01 none  H123/30M sprocket ∅42.5 x 66 30T (30mph)
31  10 $4.00 H122   locking plate ∅62 x 4
31  01 $5.00 H122M locking plate ∅66 x 4
32  44 $1.00 H124   sprocket bolt M7 x 18 hex
32  44 $0.80 H0000 substitute M7 x 25 hex
33  44 $1.20 H124A sprocket nut M7 x 7 tall
35  10 $6.00 H000   sprocket-side spacer 11 x 8
35  01 none  H000   sprocket-side spacer 12 x ?
36  20 $3.00 H115   outer thin nut M11 x 4 hex24
36  02 $3.50 H115M outer thin nut M12 x 4 hex24
37  10 $25.0 H000   rear brake plate left #33 Garelli 11
37  0
none  H000   rear brake plate right  #00 KPN 12
38  10 $8.00 H0000 chain adjuster right Garelli C10
38  01 $6.50 H114RM chain adjuster right ∅12 C8
39  10 $8.00 H0000 chain adjuster left Garelli C9
39  01 $8.00 H114LM chain adjuster left ∅12 C7

 

 

 


5. 2-chain Hub Ø90 (loose bearings)

Grimeca double-chain rear spoke wheel hubs are used on Sachs, KTM, Kynast, Odyssey, Badger. There is a motor chain sprocket and brake on one side, and a smaller bicycle chain freewheel sprocket on the other side.

2-chain Rear Spoke Wheel Parts

Grimeca Rear Double Chain Hubs

00  123  rear wheel # for tire  plate  axle spokes
00  100 rear wheel 1 2.25-17 steel 11×180  36
00  100 ’77-80 Kynast Flying Dutchman
00  010 rear wheel 2 2.00-17 steel 11×180  36
00  100 ’75-80 Hercules P1, Sachs Westlake, Sundancer
00  001 rear wheel 3 2.00-17 steel 11×180  36
00  100 ’77-79 KTM Foxi Deluxe
 
fig  123  price  MMI# description
05  100 none  H000   rear hub assy ’77-80 Kynast
0 010 none  H000   rear hub assy ’75-76 Hercules
0 010 none  H000   rear hub assy ’77-80 Hercules
0001 none  H000   rear hub assy KTM
06  100 $35.0H000    rear brake plate left #9 Kynast
0011 none  H000   rear brake plate left #28 Hercules, KTM
07  111 $9.00 H63     brake cam shaft

7a  100 $10.0 H59     lever L3 Kynast
7a  011 $18.0 H00     lever L7 ’75-76 Hercules
7a  001 none  H00     lever L8 ’77-80 Hercules
7b  222 $0.60 H105  cam washer ∅6-13 x 1.0
7b  111 $0.20 H000  substitute washer ∅6
7c  111 $0.60 H104A  cam nut M6 x 6 tall
7c  111 $0.30 H0000 substitute nut M6 x 5
08  111 $27.0 H64U   brake shoe set 090182
09  111 $12.0 H64US brake U spring
10  111 $22.0 H119   rear axle M11 x 180
11  222 $3.00 H112   outer nut M11 x 10
12  222 $1.50 H113   outer washer 11 x 2.0
13  111 $2.00 H000   bag of 22 7/32″ balls
14  111 $16.0 H69P   bearing cup Ø30
15  111 $15.0 H68P   dust ring original
15  111 $10.0 H68PU substitute seal  

16  111 $6.00 H148   rubber plug 9mm
17  111 $7 - 4 H53     cable adjuster
18  100 none  H0000 20mph sprocket 50T dish
18  011 none  H0000 20mph sprocket 50T flat

19  100 none  H0000 30 & 25 sprocket 45T dish
19  011 5535 H0000 30 & 25 sprocket 45T flat

20  444 $1.00 H00     hex bolt and nut M6 x 20
26  222 $3.00 H115   outer thin nut M11 x 4 hex24
27  111 $1.50 H113   washer 11 x 2.0
28  222 $8.00 H66     bearing cone M11
29  111 $2.00 H62     thin washer 11 x 0.5
30  111 $2.00 H56     thin nut M11 x 6 hex17

31  100 $7.00 H0000 spacer 12 x 15, over brake
31  010 $6.50 H0000 spacer 12 x 12, over brake
31  001 $3.00 H0000 spacer 12 x 3, over brake

 

 


6. Front Mag Ø90 (loose bearings)

Grimeca front cast alloy wheels with 90mm brake drum are used on Italian mopeds, including Bianchi, Colt, Concord, Fantic, Gadabout, Malaguti,  Motomarina, Motobecane Sebring, Motron, Negrini, Safari, Snark, Testi, and others, plus some non-Italian models of Puch, Sears, JC Penney, Trac, Tomos, and others. Most are the snowflake style, others are 5-star, 7-ray.


00  1234567  MMI#  F wheel # for tire  plate  spring.
00  1000000 H0000  F wheel 1 2¼-17 steel 11 U
00  1000000 Grimeca snowflake  ’77-79 Puch .
00  0100000 H0000  F wheel 2 2¼-17 alum 11 V
00  0100000 Grimeca snowflake  ’78-79 Puch .
00  0010000 M5 00   F wheel 3 2¼-16 steel 11 U
00  0010000 Grimeca snowflake  ’77-80 Garelli, Trac, Batavus
00  0001000 M5B 00 F wheel 4 2¼-16 steel 11 U
00  0001000 Bernardi 7-ray xxx  ’80-82 Garelli .
00  0001000 Bernardi 4V-ray x   ’85-87 Motomarina .

00  0000100 M5M 0  F wheel 5 2¼-16 steel 11 V
00  0000100 Grimeca crescent    ’86-89 Motomarina .

00  0000010 H0000  F wheel 6 2¼-17 steel 11 V
00  0000010 Grimeca snowflake  ’78-80 Hercules .

00  0000001 H0000  F wheel 7 2¼-16 steel 11 V
00  0000001 Grimeca snowflake  ’78-81 Tomos .
00  0000001 Grimeca 5-starxx   ’81-91 Tomos .
fig  1234567  price   MMI#  Tomos#  parts list .
02  2222222 $3.00 H112   209.277 outer axle nut M11 x 10
00022222 $1.50 H113   206.829 outer washer 11 x 2.0
03  2200000 $2.00 H000   000.000 outer washer 11 x 0.8
04  2222222 $2.00 H56     206.827 lock nut M11 x 6
0??????0 $2.00 H56     206.827 lock nut M11 x 6
00000001 $2.00 H00     217.087 thin nut M11 x 3
06  2222222 $8.00 H66     208.481 bearing cone
11  1100000 $1.50 H113   206.829 brake inner washer 11 x 2.0

11  001???0  $2.00 H62     000.000 brake inner washer 11 x 0.5
11  0000001 $4.00 H0000 217.086 brake inner washer 11 x 3.5
11  0100000 $2.50H0000  000.000 brake washer 12 x 0.5
16  1011000 $27.0
H64U   000.000 brake shoe set 090182
16V0100111 $30.0 H64V    217.075 brake shoe set 090183
19   111111 $6.00 H148   217.085 inspection plug
21  2022222 $0.60 H105   031.932 cam washer ∅6-13 x 1.0
21  1111111 $0.20 H000   000.000 substitute washer ∅6
22  1111111 $0.60 H104A 031.075 cam nut M6 x 6 tall
22  1111111 $0.30 H0000 000.000 substitute nut M6 x 5
24  1000000 $5.00 H0000 000.000 brake outer spacer 12 x 6
24  001???0  $5.00 H147   000.000 brake outer spacer 12 x 9
24  0000001 $4.00 H0000 217.086 brake outer spacer 11 x 3.5
25  1100000 $2.50 H0000 000.000 axle washer 1.0 thick
25  0001111 $2.50 H00     217.157 axle washer 1.2 thick
25  0010000 $1.50 H113   206.829 axle washer 2.0 thick
26  2222222 $6.00 H68     217.082 dust ring
27  1100010 $7.50 H69S   000.000 bearing cup w/notches for VDO
28  1122212 $7.50 H69     217.082 bearing cup
29  1111111 $2.00 H67     035.132 bag of 20 1/4″ balls

30  1011000 $9.00 H63     000.000 brake cam ∅10 x 46
30V0100111 $8.00 H63V 0 217.077 brake cam ∅10 x 46 V type
31  1000000 $35.0 H0000000.000 F brake assy lf. 22 U Puch steel
31V0100000 $40.0 H0000  000.000 F brake assy lf. 23 V Puch alum
32  1000000 $20.0 H0000000.000 F plate bare  lf. 22 U Puch steel
32V0100000 $20.0 H0000  000.000 F plate bare  lf. 23 V Puch alum.
32  0011000 30-15 H0000  000.000 F plate bare rt.   7 U Garelli
32V0000100 $00.0 H0000  000.000 F plate bare rt.
37 V Crescent
32V0000010 $23.0 H0000  000.000 F plate bare rt. 13 V Hercules
32V0000001 none  H0000  217.089 F plate bare rt. T3 V Tomos silver
32V0000001 none  H0000  222.157 F plate bare rt. T5 V Tomos black
32V0000000 $27.0 H0000  000.000 F plate bare rt.   8 V KTM

33  1000000 $7.50 H120R  000.000 helper spring Puch 349.140.7191
33V0100000 $3.00 H0000  000.000 helper spring Puch 349.240.7191

34  1100000 $10.0 H0000  000.000 lever arm L6 Puch
34  0011101 $10.0 H59 00 222.197 lever arm L3 Grimeca
34  0000010 none  H0000  000.000 lever arm L8 Hercules
35  1100000 $19.0 H0000  000.000 F axle M11 x 155
35  0010000 $10.0 H0000  000.000 F axle M11 x 145
35  0001101 $19.0 H52     217.080 F axle M11 x 150
36V0100111 $5.50 H0000  217.088 inner cam washer ∅10 ∅20 x 1

37  1100000 $60.0 H0000000.000 F wheel bare 17″ snowflake
38  1011000 $12.0 H64US  000.000 brake spring U type
38V0100111 $15.0 H64VS  217.076 brake spring V type

39  1111111 $00.0 H0000  000.000 speedo driver see speedo parts

 

Notes:

Column 3 front Grimeca snowflake, on the side opposite the brake:

On ’83-86 Trac there is no lock nut or washer after the cone. The bearing cone locks onto the Korea-type speedo driver. The cones can be adjusted by rotating the speedo driver on the axle. 

On ’78-80 Batavus there is a 6mm thick lock nut and a 1.5 or 2.0 mm thick washer after the cone and before the VDO speedo driver.


7. Rear Mag Ø90 (loose bearings)

Grimeca single chain rear cast alloy wheels with 90mm brake drum are used on Italian mopeds, including Bianchi, Colt, Concord, Fantic, Gadabout, Malaguti,  Motomarina, Motobecane Sebring, Motron, Negrini, Safari, Snark, Testi, and others, plus some non-Italian models of  Trac, Tomos, and others. Most are the snowflake style, others are 5-star, 7-ray.

1-chain Rear 90mm Mag Parts
00  12345  MMI#   R wheel # for tire  plate  spring.
00  10000 M6 000 R wheel 1 2¼-16 steel 11 U
00  10000 Grimeca snowflake ’77-79 Baretta, ’78-80 Motron 
00  01000 M0 000 R wheel 2 2¼-16 steel 12 V
00  01000 Grimeca snowflake ’83-89 Trac, ’78-80 Batavus
00  00100 M6B 00 R wheel 3 2¼-16 steel 11 U
00  00100 Bernardi 7-ray xxx ’80-82 Garelli .
00  00100 Bernardi 4V-ray x   ’85-87 Motomarina .
00
00  00010 M6M 0  R wheel 4 2¼-16 steel 12 U
00  00010 Grimeca crescent   16″ for ’86-89 Motomarina . 0
00  00001 M0 000 R wheel 5 2¼-16 steel 11 V
00  00001 Grimeca snowflake 16″ for ’78-81 Tomos Silver Bullet .
00  00001 Grimeca 5-star  xx  16″ for ’81-91 Tomos .

fig  12345  price  MMI#     Tomos#   description.

01  11111 $7 - 4 H53 00 000.000 cable adjuster original
01  11111 $3.00 H0000  000.000 cable adjuster A2 M6 hex

02  10100 30-17 H118    000.000 plate 11 rt. #2 Baretta
001000 $29.0 H0000  000.000 plate 12 rt. #17 V Trac
000?10 $00.0 H118M 000.000 plate 12 rt. #?? U
00000$30.0 H0000 217.083 plate 11 rt. T4=14 Tomos sil.
00000$30.0 H0000 222.196 plate 11 rt. T6 V Tomos blk
000000 $40.0 H0000  000.000 plate 11 lf.  #11 U Sachs
000000 $00.0 H0000  000.000 plate 11 rt. #3 V
000000 $17.0 H0000  000.000 plate 11 r/l #12 U Motomarina
03  10110 $12.0 H64US 000.000 brake spring U
001001 $15.0 H64VS 217.076 brake spring V

05  10101 $2.00 H56 00 206.827 lock nut M11 x 6
001010 $2.50 H56M   000.000 lock nut M12 x 6

06  2020$1.50 H113 0 206.829 outer washer 11 x 2.0
002020 $1.80 H113M 000.000 outer washer 12

07  2020$3.00 H112 0 209.277 outer axle nut M11
002020 $4.50 H112M 000.000 outer axle nut M12
08  10110 $10.0 H59 00000.000 brake lever arm L3
001
000 $15.0 H0000  000.000 brake lever arm L1 Trac
000001 $00.0 H0000  222.197 brake lever arm L3-bent Tomos
09  11111 $0.60 H104A  031.075 cam nut M6 x 6 tall
09  11111 $0.30 H0000 000.000 substitute nut M6 x 5
10  22222 $0.60 H105 0 031.932 cam washer ∅6-13 x 1.0
10  1111111 $0.20 H000 000.000 substitute washer ∅6

10  01001 $5.50 H0000  217.088 inner cam washer ∅10 ∅20 x 1
11  10111 $4.00 H60 00208.499 Grimeca pinch bolt P25
12  10110 $9.00 H63 00 000.000 cam shaft ∅10 x 46
12  01001 $8.00 H63V 0 217.077 cam shaft ∅10 x 46 V type

13  20202 $2.00 H62 00206.829 thin washer 11 x 0.5
13  00020 $2.50 H62M   000.000 thin washer 12 x 0.5
13  01000 $3.00 H0000000.000 spacer 12 x 3

14  10110 $27.0 H64U 0 000.000 brake shoe set 090182
14  0100$30.0 H64V 0 217.075 brake shoe set 090183

15  2020$6.00 H68 00217.082 dust cover ∅28 ∅20 x 3.5
15  02020 $20.0 H68M   000.000 dust cover ∅31 ∅23 x 4
16  2020$8.00 H66 00208.481 bearing cone M11 ∅19 x 12
16  02020 $16.0 H66M    000.000 bearing cone M12 ∅22 x 14
17  1010$2.00 H67 00035.132 bag of 20 1/4″ balls
17  1010$2.00 H67a 0035.132 ring of 8 1/4″ caged balls

17  01010 $2.00 H67M   000.000 bag of 22 1/4″ balls
18  2020$7.50 H69 00217.081 bearing cup ∅32
18  02020 $19.0 H69M    000.000 bearing cup ∅35
21  10000 $22.0 H119 0 000.000 axle 11 x 180 Grimeca for Baretta
21  01000 $18.0 H119G 000.000 axle 12 x 175 Grimeca for Trac
21  00100 $16.0 H119L  000.000 axle 11 x 200 Bernardi for Negrini
21  00010 $15.0 H119M 000.000 axle 12 x 200 Grimeca for Sebring?
21  00001 $18.0 H0000217.092 axle 11 x 165 Grimeca for Tomos
22  11111 $6.00 H148 0 217.085 inspection plug
24  20200 $3.00 H115 0 000.000 large thin nut M11 x 4 hex24
24  02020 $3.50 H115M 000.000 large thin nut M12 x 4 hex24
24  00002 $2.00 H56 00 206.827 lock nut M11 x 6
27  01000 $6.50 H0000 000.000 brake-side spacer ∅12 x 12 Trac
27  00001 $6.50 H0000  217.094 brake-side spacer ∅12 x 10 Tomos
27  ?0??0 $7.00 H116A  000.000 brake side spacer ∅12 x 20
27  ?0??0 $7.50 H116 0 000.000 brake side spacer ∅12 x 17
27  ?0??0 $5.00 H116B  000.000 brake side spacer ∅12 x 14
28  10101 $5.00 H114L  223.112 left chain adjuster ∅11 C5
28  00010 $8.00 H114LM 000.00 left chain adjuster ∅12 C7
28  00010 $4.00 H0000 000.000 chain adjuster ∅12 eyelet type C3
29  10101 $5.00 H114R 209.212 right chain adjuster ∅11  C6
29  00010 $6.50 H114RM 000.00 right chain adjuster ∅12 C8
29  00010 $4.00 H0000  000.000 chain adjuster ∅12 eyelet type C3
30  01001 $3.00 H57 00217.086 sprocket-side spacer ∅12 x 4
30  ?0??0 $7.00 H116A  000.000 sprocket-side spacer ∅12 x 20
30  ?0??0 $7.50 H116  0000.000 sprocket-side spacer ∅12 x 17
30  ?0??0 $5.00 H116B   000.000 sprocket-side spacer ∅12 x 14
31  10000 $40.0 H123.42  00.0   sprocket ∅39.5 x 62, 42T
31  01000 $38.0 H123.39M 00.0  sprocket ∅42.5 x 66, 39T
31  00100 $34.0 H123.32  0.00   sprocket ∅39.5 x 62, 32T
31  00010 $30.0 H123.30M 0.00  sprocket ∅42.5 x 66, 30T
31  00001 34-17 H123.22 217.089 sprocket ∅39.5 x 62, 22T
32  10101 $4.00 H122 0217.096 sprocket lock plate ∅62 4-hole
32  01010 $5.00 H122M  000.000 sprocket lock plate ∅66 4-hole
33  44444 $0.80 H124M  025.210 sprocket bolt M7 x 30
34  44444 $1.20 H124A  031.076 sprocket nut M7 x 7 tall

 

 


8. 2-chain Mag Ø90 (loose bearings)

Grimeca double chain rear cast alloy wheels are used on Puch, Sears, and JC Penney.  There is a motor chain sprocket and brake on one side, and a smaller bicycle chain freewheel sprocket on the other side. Grimeca cast alloy 2-chain rear wheels were only made in the snowflake style.


Rear wheel # for tire  plate  spring.
Rear wheel 1 2¼-17 steel 11 U
Grimeca snowflake ’77-79 Puch Sport, ’78 Sears Free Spirit
Grimeca snowflake ’78-79 Puch Sport MkII, Magnum MkII
fig qty  price  MMI#   Puch#        description.

01  1  30-20 H000  349.241.0230 freewheel 23T
02  2  $3.00 H112  349.140.7141 outer axle nut M11-1.0 x 10
03  2  $2.00 H000  000.604.4124 outer washer 11 x 19 x 0.8
03  2  $2.00 H62    000.000.0000 outer washer 11 x 17 x 0.5

04  3  $2.00 H56    349.140.7081 thin nut M11 x 6 hex17
05  1  $3.00 H000  349.241.7041 spacer 11 x 3
06  2  $8.00 H66    349.140.7101 bearing cone
07  2  $20.0 H68P  349.241.7111 dust ring original 26 x 20 x 3.5

07  2  $15.0 H68P  349.241.7111 dust ring used-straightened
07  2  $10.0 H68ps 349.241.7111 rubberized seal 26 x 20 x 4

08  1  $2.00 H67P  000.900.6121 bag of 22 balls 7/32″
09  2  $16.0 H69P  349.241.7061 rear cup 30 mm OD
10  1  $22.0 349.241.7261 rear axle M11-1.0 x 175
10  1  $22.0 3222 Sears rear axle M11-1.0 x 180

11  1  $2.00 H62    350.113.0761 thin washer 11 x 0.5
12  1  $35.0 H000  349.141.7451 sprocket 45T ∅98 x 115
12  1  $35.0 H000  349.141.7401 sprocket 40T ∅98 x 115
13  2  $5.50 H000  349.141.7181 sprocket plate 81.3 c-c ∅115×4 
14  4  $0.80 H104  000.900.1132 sprocket bolt M6 x 16 hex
15  1  $00.0 H000  349.241.7070 brake assy #21
16  1  $27.0 H64U  349.140.7159 brake shoe set U type
17  1  $9.00 H63    349.241.7091 cam shaft
18  1  $00.0 H000  349.241.7072 brake plate left #21
19  2  $3.00 H148  349.140.7161 inspection plug
20  1  $10.0 H000  349.241.7131 brake arm bent
21  2  $0.60 H105  00000..24795 cam washer ∅6-13 x 1.0
21  1  $0.20 H000  000.00.0000 substitute washer ∅6

22  1  $0.30 H104A  0000..24773 cam nut M6
23  1  $5.00 H000  349.241.7051 spacer 11 x 7
24  1  $7.00 H000  349.241.7191 helper spring

36  1  none  H000  349.241.7022 rear wheel bare
38  1  $12.0 H64US 00.000.0000 brake spring U type

 

 

 


 B. Italy Flag Grimeca sealed

 

Brake Plates: Here are identification photos of numbered brake plates. 90 mm plates bare have 2 types, U or coil spring, and V spring. 90 mm plates with shoes have 3 types, U spring, coil spring, and V spring. Each type U, C or V can have several versions. 

All of MM's Grimeca brake plates in 2012
Grimeca 90 and 105 mm brake plates #1 to #36 (red).

 

 


9. Rear Hub Ø90 (sealed bearings)

One version of Grimeca 90mm sealed bearing rear hub is shown. It was original on the two-person models Garelli Gulp and VIP. This was one of only a few 1970’s moped Italian wheels with sealed bearings. By the 1990’s it was the opposite, most moped wheels had sealed bearings.

1-chain Rear 90mm Hub (sealed bearing)

Grimeca Rear Single Chain Hub 90mm sealed bearing
MMI#  rear wheel # for tire  plate axle spring
00000 rear wheel 1  2¼-16/17 steel  12  coil
00000 ’76-78 Garelli Gulp, ’77-80 VIP, ’83-85 VIP-N 

fig qty  price  MMI#   Garelli#       description.

07  2 
none  H0000 063557.4365 bearing sleeve 28x32x36
08  2  $6.00H0000 003020.5600 bearing 6001Z 12x28x8
09  2  none  H0000 063557.4264 dust cover
10  2  none  H0000 502202.4266 center spacer
15  2  $1.80 H113M 002148.0200 outer washer
16  2  $5.00 H112M 063557.4222 outer nut
17  1  $25.0 H64 0  502202.4266 brake shoe set 090181
18  2  $2.50 H64S0 502202.4273 brake spring
19  1  $4.00 H6000 012551.4536 cable pinch bolt P25
20  1  $10.0 H5900 012551.4275 brake lever
21  1  $9.00 H6300 502202.4274 brake cam
22  2  $0.60 H1050 002138.4000 cam washer ∅6-13 x 1.0
22  1  $0.20 H000 000000.0000 substitute washer ∅6

23  1  $0.30 H104A 002100.3900 cam nut M6
25  1  $6.00 H1480 506341.4246 rubber plug
26  1  $7 - 4 H5300 000561.4515 cable adjuster original
26  1  $3.00 H5300 000561.4515 cable adjuster A2 M6 hex

29  1  $21.0 H0000 063557.4254 axle 12 x 180 smooth
30  1  $30.0 H123-30M 966.4234 sprocket 30T
31  1  $4.00 H1220 063557.4553 locking plate
32  4  $1.00 H1240 012551.4517 sprocket bolt M7 x 18
32  4  $1.20 H124A 012551.4517 sprocket nut M7 tall

34  1  $5.00 H1470 500052.4548 spacer 9mm
35  1   H0000 063557.4549 spacer 3mm
36  2  $2.50 H56M  063557.4547 axle lock nut 12x6x19
37  1  none  H0000 500370.4280 rear brake plate
38  1  $8.00 H0000 002551.4141 right chain adjuster Garelli C10
39  1  $8.00 H0000 002551.4143 left chain adjuster Garelli C9

Here Garelli has made adapter sleeves with lips, that the sealed bearings fit into. The lips on the sleeves prevent the press fit (or sliding fit) bearings from moving gradually sideways. The inside holes of this and the other stamped steel Grimeca hubs are smooth tubes, 30, 32 or 35mm ID. So they are not designed for sealed (lip-less) bearings.

 

 


 

10. 1-chain F&R Hubs Ø105 (sealed bearings)

Columbia stamped steel 105mm hubs 1-chain type
Columbia steel 105mm hubs 1-chain type

1-chain Stamped Steel Hubs: This is for the Sachs engine Columbia. The brake is on the right, sprocket on the left. The center hole was a massive 40mm, with 40×35 adaptor sleeves with thick lips holding large sealed bearings, 6202-8 12.7 x 35 x 11. The axles were long 1/2 inch bolts (12.7 mm). These hubs would normally have 15mm axles and 6202Z bearings, on a small Italian motorcycle. 

The rear brake is on the right, and the sprocket is on the left. These heavy duty stamped steel hubs were made by Grimeca and used on the early (1977) Columbia sheet metal frame models with a Sachs engine. Later models had the 2-chain cast hubs made by Columbia.

Columbia front hub 105mm SB
fig  F R  MMI#  Columbia#  price   wheel  for tire  plate axle spring
00  1 0 H0000    734.0772 none  F wheel  2¼-17  steel  ½” coil
00 1 H0000    734.0773 none  R wheel  2¼-17  steel  ½” coil
00  0 0 H0000    ’76-78 Columbia 2200 and some ’79-80
fig  F R  MMI#  Columbia# price  description
08  2 2 H64KS 737002010 $8.00 brake spring
09  1 1 H64K   737001010 $20.0 brake shoe set 105 x 20 Grimeca
10  1 1 H53 0  737008010 $8.00 cable adjuster original
10  1 1 H53 0  737008010 $3.00 cable adjuster A2 M6 hex
12  2 2 H0000    711.0241 $7.00 spacer ∅0.51 ∅0.82 x 0.5″
13  2 0 H0000    736.0272 $1.50 washer ∅0.51 ∅1.00 x 0.60
14  1 0 H0000    710.0506 $10.0 front axle hex bolt 1/2″-20 x 5.5″
15  0 1 H0000    710.0668 none  rear axle bolt 1/2″-20 x 6.5″
15  0 1 H0000    710.0668 $10.0 substitute 1/2″-13 x 6.5″ w/nut
17  1 1 H60 0  737017010 $4.00 pinch bolt assy
18  1 1 H104   737010010 $0.30 cam nut M6
19  2 2 H105   737006010 $0.60 cam washer ∅6 thin
20  1 1 H59 0  737003010 $10.0 brake arm Grimeca
21  1 1 H63K   737008010 $16.0 cam shaft
22  1 0 H0000 737034000 none  front brake plate ½” with spacer
23  2 2 H0000 755001084 $10.0 sealed bearing 1/2″ x 35 x 11 #6202-8
24  1 0 H0000 740000031 $17.0 front center tube ∅13 ∅20 x 39
25  1 0 H0000 736022000 none  front hub bare    Grimeca HD steel 105
26  1 0 H0000    745.0171 none  speedo driver VDO ½” left 1-finger
27  0 1 H0000    713.0227 at link sprocket 420 x 42T 25/30
27  0 1 H0000    713.0228 at link sprocket 420 x 48T 20mph
28  0 1 H0000 720225600 none  sprocket lock plate
29  1 1 H0000    712.0285 $5.00 axle nut ½” – 20
30  0 4 H0000 722213659 $0.80 sprocket bolt M7 x 25
32  0 1 H0000 737009010 $30.0 rear brake plate rt. #32 w/spacer
33  0 2 H0000    00.06847 none  chain adjuster ½”
34  0 1 H0000 740000009 none  rear center tube ∅13 ∅20 x ?
35  0 1 H0000 735034000 none  rear hub 1-chain Grimeca HD steel 105

 

 

 


11. Rear Hub Ø118 (sealed bearings)

The 2001-2003 early Tomos Revival rear drum brake hub was 118mm Grimeca stamped steel. The front hydraulic disk brake was also Grimeca.

2004-2012 Tomos Revival TS rear drum brake hub was 105mm Tomos-Grimeca aluminum. The front disk brake was AJP until 2007, then generic after that.

The 1978-1981 Safari Commando rear drum brake hub was 118mm Grimeca stamped steel.

 

 

 


Italy Flag C. Grimeca compatibles

 

 

 


12.  1-chain F&R Hubs Ø90 (sealed bearings)

 

In 1975 to 1991 Tomos mopeds with spoke wheels had their own Yugoslavia-made sealed bearing machined aluminum hubs, brake shoes, and stamped steel brake plates, all Grimeca compatible (same drum diameter, width, and location, same cam and pivot shaft locations and sizes).


’75-90 Tomos ∅90 brake plates front T1=24 and rear T2=15=25.

These aluminum hubs have way less broken spokes, compared to the equivalent stamped steel Grimeca hubs. The spoke holes are machined, not punched out. But the rear sprocket lacks a strong center support, so the sprocket bolts work loose as the soft metal deforms. Many sprockets have become not centered. 

These hubs have a machined inner lip on each side to retain the sealed bearings. This is needed because the sealed bearings don’t have outer lips, like Grimeca loose bearing cups have. So these hubs are made for sealed (lip-less) bearings, while Grimeca loose ball hubs are not.


Loop pinch bolts. Left: Vespa 7 mm
Center and right: Tomos 6 mm

 


fig  F R MMI# Tomos#  price   wheel  for tire  plate axle spring
00  1 0 H0000 211.845 none  F wheel  2¼-16  steel 12/11  coil
00 1 H0000 213.395 none  R wheel  2¼-16  steel 12/11  coil

fig  F R MMI# Tomos#  price   
01  1 0 H0000 209.856 $00.0 front hub complete 1-20, 27, 29
00 1 H0000 209.245 $00.0 rear hub complete
02  1 1 H64 0  211.071 $25.0 brake shoe set 090181
03  1 0 H0000 211.964 30-15 front brake plate T1
04  2 2 H64S   209.257 $2.50 brake spring coil type
05  1 0 H0000 209.255 $20.0 front axle ∅12 x 80, M11 x 145
06  2 2 H113   209.254 $1.50 outer washer ∅11 x 1.5 or 2.0
06  1 0 H000   209.254 $1.50 outer brake washer ∅11 x 1.5
07  2 2 H112   209.277 $3.00 outer nut M11-1.0 x 10
08  2 2 H56 0  209.249 $2.00 axle lock nut M11-1.0 x 6
09  1 0 H0000 209.253 $6.50 F inner brake spacer 12 x 11
00 2 H0000 209.253 $6.50 R in/out brk spacer 12 x 11
10  2 2 H0000 044.233 $6.00 bearing 6001Z ∅12-28 x 8
11  1 0 H0000 206.871 $13.0 front center spacer ∅14-18 x 47
12  1 0 H0000 209.272 none  bearing cover ∅17-28 x 4
13  1 1 H63 0  209.238 $9.00 brake cam shaft
14  1 1 H0000 031.932 $0.20 cam washer 6
15  1 1 H0000 031.075 $0.30 cam nut M6
16  1 1 H0000 209.258 $8.00 brake arm ∅10
17  1 1 H0000 026.288 $0.80 LPB hex bolt M6 x 15 or 16
18  2 2 H0000 200.248 $1.20 LPB washer ∅6 ∅11 thin
19  1 1 H0000 209.275 $6.00 LPB bush ∅9.5 x 5?
20  1 1 H0000 209.260 $3.00 LPB cable plate 
20  1 1 15,17,18,19,20 $7.50 loop pinch bolt (LPB) assy P22
21  0 1 H0000 209.262 $14.0 rear center spacer ∅14-18 x 57
22  0 1 H0000 209.263 $8.00 rear left spacer ∅12 x 13
23  0 1 H114L 223.112 $5.00 left chain adjuster ∅11  C5
24  0 1 H114R 209.212 $5.00 right chain adjuster ∅11  C6  
25  0 1 H0000 211.965 30-15 rear brake plate T2=15
26  0 1 H0000 209.256 $21.0 rear axle ∅12 x 103, M11 x 165
27  1 1 H0000 209.239 $2.50 inner cam washer ∅10-18 x 1.0
28  1 1 H0000 209.650 $00.0 speedo driver see speedo parts
29  1 0 H0000 208.253 $6.00 front left spacer 12 x 8 =230668
30  1 1 H0000 215.016 none  inspection plug (on some)
31  0 1 H0000 209.261 $15.0 sprocket A3SP 22T good-used
31  0 1 H0000 213.256 $27.0 sprocket A3GM 24T good-used
31  0 1 H0000 211.847 none  sprocket A3SL 26T
32  0 2 H0000 205.742 none  sprocket lock plate ∅62 2-∅7-hole
32  0 2 H0000 000.000 $4.00 substitute plate xx ∅62 2-∅8-hole
33  0 4 H0000 025.208 $1.50 sprocket bolt M7x22
34  0 4 H0000 031.076 $0.60 sprocket nut M7

 


13. 2-chain F&R Hubs Ø105 (sealed bearings)

Columbia cast aluminum 105mm hubs 2-chain type
Columbia cast alloy 105mm hubs 2-chain type

2-chain Cast Aluminum Hubs: This is for the Solo engine Columbia, with both a pedal and motor chain. The Sachs engine Columbia also uses these hubs on certain models, but no freewheel or pedal chain is installed. 

The rear brake and sprocket are both on the left. The hub center is small 28mm stepping to 24mm in the center. The step retains the lip-less sealed bearings, and so no adapter sleeves are needed.

Columbia 2-chain 105 hubs
fig  F R MMI# Columbia#  price
01  1 1 H0000  734.0958 none  front cast hub assy
02  1 0 H0000  750.0429 $19.0 F center spacer ∅12 x 60.6
03  1 0 H0000  746.0344 $0.00 F brake cable -see Columbia cables
04  1 0 H0000  745.0171 $0.00 speedo driver -see VDO speedo
05  1 0 H113M 736.0192 $1.80 washer ∅12 x 2.0
06  2 0 H0000  736.0327 none  safety washer with tab
07  1 0 H0000  710.2204 $0.00 F axle M12-1.5 x 150
00 1 H0000  710.2205 $0.00 R axle M12-1.5 x 170
00 2 H0000  000.6847 none  chain adjuster Columbia type
10  0 2 H0000  750.0277 $15.0 spacer ∅13 ∅17 x 11 original
10  0 2 H0000  750.0277 $6.50 substitute ∅12 x 11 Tomos 209253
11  2 2 H0000  741.0290 $6.00 bearing 6001Z 12x28x8
12  0 1 H0000  750.0430 $25.0 R center spacer ∅12 x 80.6
13  0 1 H0000  734.1013 none  rear cast hub assy
14  0 1 H0000  713.0244 none  sprocket 42T ∅115 x 125
14  0 1 H0000  713.0245 none  sprocket 48T ∅115 x 125
15  0 2 H0000  000.6921 none  sprocket lock plate ∅125 x 2-∅6
16  0 4 H61 00 710.2201 $1.00 sprocket bolt M6x20
17  2 2 H64KS  732.0361 $8.00 brake spring
18  1 1 H64K 0 761.0173 $20.0 brake shoe set 105 x 20
19  1 1 H63K 0 711.0692 $16.0 brake cam
20  0 1 H0000  000.6913 none  R brake plate =Grande front #36
21  1 1 H0000  000.6917 none  brake arm S-hook type
23  1 1 H105 0 736.0329 $0.60 cam washer 6
24  1 1 H104A  712.2003 $0.30 cam nut M6
25  1 1 H0000  712.2204 $4.00 axle nut M12-1.5
26  0 1 H0000  746.0345 $0.00 R brake cable -see Columbia cables
27  2 1 H0000  750.0436 $17.0 spacer ∅12 ∅20 x 16 original
27  2 1 H0000  750.0436 $6.50 substitute ∅12 x 16 Tomos 227485
28  1 0 H0000  000.6913 $27.0 F brake plate ∅12 =Grande front #36

 

 


14.  1-chain F&R Mags Ø90 (sealed bearings)

In 1991-95 Tomos mopeds had die cast aluminum wheels with sealed bearings and 90mm brake drums, Grimeca compatible. Tomos made these wheels and the cast aluminum brake plates and other brake and axle components. These Tomos “web” wheels replaced the 1981-91 Grimeca “5-star” mag wheels.


’91-95 Tomos ∅90 brake plates T7 and T8.
White on A35 Colibri (model 1), Bullet (2), Bullet TT (3 and 6)
Gold on A35 Golden Bullet (4), Golden Bullet TTLX (5 and 7)

1980’s brake plates T3, T5 and T4, T6 cannot substitute for ’91-95 plates T7 and T8, because the ’91-95 wheels have a thick aluminum lip that sticks out past the edge of the steel 90mm brake drum. They can only after the steel sheet metal outer edge is ground off, by maybe several millimeters.  


FR  MMI#  Tomos#  price
22 H112 0 209.277 $3.00 outer axle nut M11-1.0 x 10
22 H113M 227.450 $1.80 outer washer ∅12 x 2
22 H0000  044.225 $7.00 bearing 6201Z ∅12 ∅32 x 10
10
H0000  227.485 $6.50 front left spacer ∅12 ∅22 x 16
01 H0000  222.883 $6.50 rear left spacer ∅12 ∅22 x 10
10 H0000  222.568 $7.50 front center tube ∅12 ∅16 x 40
01 H0000  222.569 $7.50 rear center tube ∅12 ∅16 x 64
10 H0000  222.584 $17.0 front axle ∅12 x 97, M11 x 145
01 H0000  222.585 $20.0 rear axle ∅12 x 115, M11 x 165
10 H0000  227.115 none  front brake plate T8
01 H0000  227.116 none  rear brake plate T7
11 H0000  227.114 none  inspection plug
11 H64V 0 223.143 $20.0 brake shoe set
11 H64VS  222.575 $15.0 brake V-spring
11 H0000  222.576 $9.00 cam shaft
11 H0000  222.582 none  helper spring
11 H0000  222.580 $2.50 inner cam washer 10-6
11 H59 00 222.579 $10.0 brake arm
11 H0000  031.509 $0.20 outer cam washer 6
11 H0000  031.075 $0.30 cam nut M6
11 H0000  222.581 $4.00 pinch bolt only
11 H0000  031.509 $0.20 pinch washer
11 H0000  031.075 $0.30 pinch nut M6
11 H60 00 000.000 $4.00 pinch bolt assy P25
01 H0000  222.586 $27.0 sprocket 22T 30mph 42.5 x 60
01 H0000  222.586 $20.0 sprocket 22T aftermarket
01 H0000  227.361 $25.0 sprocket 24T 25mph 42.5 x 60
01 H0000  222.583 $4.50 sprocket lock plate ∅60 4-∅7
04 H0000  026.304 $0.80 sprocket bolt M7 x 25
01 H114L  223.112 $5.00 chain adjuster left
01 H0000  223.578 none  chain adjuster left black
01 H114R  209.212 $5.00 chain adjuster right
01 H0000  223.579 none  chain adjuster right black
10 H0000  209.650 $00.0 speedometer drive see speedo parts

 

 

 

 


15.  1-chain F&R Mags Ø105 (sealed bearings)

All Tomos brake plates, made in Slovenia, interchange with Grimeca Italian made ones. The brake shoes, cams, also interchange. Tomos had their own “6mm loop” pinch bolt until 1991. So their early 209258 brake arms were “Tomos only”. After that they used the old H60 Grimeca pinch bolt and H59 Grimeca brake arm.

While pre-1996 had 90mm, starting in 1996 Tomos mopeds had 105mm brake drums and new wheel styles, still for size 2.25-16 tires. The die cast aluminum wheels have inner lips for sealed bearings


L to R: ’96-08 Tomos ∅105 T10, T12, T13, T14, T9 


fig abc Tomos# price   Front brake assy  cam shaft
03 100 229747 none  a black   T9 ’96-02 ∅12 fixed
03 010 233124 $70.0 b black T13 ’03-08 ∅10 eccentric
03 010 233155 $65.0 b silver T14 ’03-08 ∅10 eccentric
03 001 233124 $70.0 c black F13 ’08-13 ∅10 fixed
03 001 233155 none  c silver F14 ’08-13 ∅10 fixed
fig qty Tomos# price   Front wheel parts list 
03 100 229736 
$39.0 plate bare blk ’96-02 ∅12

04 111 229740 $20.0 H64K brake shoe set 105201
05 222 229741 $8.00 H64KS coil spring
06 111 227114 $0.00 rubber plug
07 020 230949 $0.00 eccentric bush ’03-08
08 100 229743 $0.00 brake cam shaft ∅12 ’96-02
08 011 230954 $0.00 brake cam shaft ∅10 ’03-13+
09 111 229684 $0.00 H59 brake lever arm
10 111 031509 $0.20 pinch washer 6
11 222 031075 $0.30 nut M6
12 111 222581 $4.00 pinch bolt only

12 111 222581 $4.00 H60 pinch bolt assy P25
9A 111 231858 $0.00 cable adjuster (most)
9B 111 031075 $0.30 adjuster nut M6 (most)

13 111 222568 $0.00 front center spacer 12 x 40
14 222 044225 $7.00 bearing 6201-Z 12 x 32 x 10
15 111 226086 $22.0 front axle ∅12 x 187, M12-1.00 x 215
15 001 232868 none  front axle ∅12 x 187, M12-1.25 x 215
16 111 227485 $0.00 F/R spacer 12 x 16 black =222883
17 222 031935 $0.00 front outer washer 12 x 2.5
18 222 206498 $0.00 H112M front outer nut M12-1.00
18 002 031126 $0.00 front outer nut M12-1.25
25 001 230631 $0.00 speedometer driver

 


fig abcd Tomos# price   Rear brake assy  cam shaft
03 1000 229748 none  a black T10 ’96-02 ∅12 fixed
03 0100 233196 none  b black T11 ’03-08 ∅10 eccentric
03 0100 233197 $78.0 b silver T12 ’03-08 ∅10 eccentric
03 0010 233196 $85.0 c black F11 ’08-13 ∅10 fixed
03 0010 233197 none  c silver F12 ’08-13 ∅10 fixed
03 000237137 none  d black ’08-13 Streetmate-R
03 000237136 none  d silver ’08-13 Streetmate-R
fig abcd Tomos# price   Rear wheel parts list
03 1000 229738 none  plate bare black ’96-02 ∅12

04 1111 229740 $20.0 H64K brake shoe set 105201
05 2222 229741 $8.00 H64KS coil spring
06 1111 227114 $0.00 rubber plug
07 0200 230949 $0.00 eccentric bush ’03-08
08 1000 229743 $0.00 brake cam shaft ∅12 ’96-02
08 0111 230954 $0.00 brake cam shaft ∅10 ’03-13+
09 1111 229684 $0.00 H59 brake lever arm
10 1111 031509 $0.20 pinch washer 6
11 3333 031075 $0.30 nut M6
12 1111 222581 $4.00 pinch bolt only

12 1111 222581 $4.00 H60 pinch bolt assy P25
13 1111 231858 $0.00 cable adjuster M6 (most)

14 1110 230515 $21.0 rear axle ∅12 x 116, M11-1.0 x 185
14 0001 237009 none  rear axle ∅15 x 116, M11-1.0 x 185
15 1110 222569 $8.00 rear center spacer ∅12.2 ∅16 x 64.2
15 0001 000000 none rear center spacer ∅15.2 ∅22 x 64.2
16 2220 044225 $7.00 bearing 6201-Z 12 x 32 x 10
16 0002 232872 $10.0 bearing 6202-Z 15 x 35 x 11
17 1110 227485 $0.00 F/R spacer 12 x 16 black =222883
18 0010 230668 $0.00 rear left spacer 12 x 8 (’08-on only)
19 2222 227450 $0.00 rear outer washer 11 x 20 x 2.0
20 2222 209277 $0.00 H112 rear outer nut M11-1.00
21 0010 223119 $0.00 rear sprocket Z=28 (LX,ST,SP)
21 0010 227361 $25.0 rear sprocket Z=24
21 1100 222586 $20.0 rear sprocket Z=22 aftermarket
22 2222 222583 $0.00 locking tab for rear wheel
23 4440 026304 $0.80 hex screw M7x25
24 4440 031076 $0.00 H124A nut M7
27 2222 031935 $0.00 washer 12 x 2.5mm
30 1111 209212 $0.00 chain adjuster RH
31 1111 209212 $0.00 chain adjuster RH  

 

 

 


16. Others  (sealed bearings)

The 2005-2008 Tomos Arrow rear drum brake was 110mm made in Italy.

Other Grimeca-Compatible Brakes: 

 Mag wheel models of Trac (Korea), and spoke wheel models of Carabella (Mexico) and possibly Wheel King (Taiwan).

 

 

 


Substitute MMI Part Numbers

 

shoe#  spring#  cam#

H64    H64A      H63   orig. ∅90 coil
H64    H64S      H63   substitute

H64K  H64/1K  H63K orig. ∅105 coil
H64    H64KS    H63    substitute

H64M  H64MS   H63   orig. ∅90 U-spring
H64U  H64US  H63     substitute

H000  H0000  H00     orig. ∅90 V-spring
H64V  H64VS   H63V  substitute

 

Coil spring 90: The evolution of the moped 90 mm drum brake is seen in the MMI part numbers. At first, when MMI (Marina Mobili Inc) began in the late 70’s, there were mostly spoke wheels with Italian-made Grimeca stamped steel hubs. Those hubs had small centers that took coil springs and did not require special U or V type brake springs.

Coil spring 105: The first MMI bike model that had a 105mm brake drum was the ’80-82 Negrini KPN. So they added a K suffix for the 105 brake parts.

U-spring 90: Cast aluminum “mag” wheels have larger centers, to large for 90mm brakes with coil springs. At first, in the early 80’s most mags had U-springs. The brake plate and cam were the same as coil type, so only the shoes and spring were different. So they added an M suffix for the mag wheel versions.

V-spring 90: The early 80’s MMI catalog does not mention V-springs. By the late 80’s most mags had them. V type springs, shoes and brake plates offer more safety but more difficult installation. The shoes are retained better.

 

 

 

 

 


Odyssey Cables

October 5, 2023

 For identification see Odyssey Models

Regular Transmission Models
32/1-R  32kph (20mph) 11 x 53T Solo 254, thin exhaust
40/1-R  40kph (25mph) 14 x 53T Solo 255 engine
40/2-R  47kph (29mph) 15 x 50T Solo 255 engine

2-speed Transmission Models
32/1-2
  32kph (20mph) 11 x 53T Solo 254, thin exhaust
40/1-2  40kph (25mph) 14 x 53T Solo 255 engine
40/2-2  47kph (29mph) 15 x 50T Solo 255 engine

 

 

Cables for all Odyssey models


39  $21.0 28 00 197 throttle cable (Columbia 746-0347)



42  none  73 00 ???  rear brake cable (Batavus 41-398)
42.1  $25  replacement (no upper adjuster)



43  none  73 00 168 front brake cable (Batavus 41-397)
43.1  $25  replacement (no upper adjuster)


 

Cables for 32/1-R, 40/1-R, 40/2-R

fig  price   Odyssey#  for one speed models (-R) only
11  none  78 00 144 R control: front brake, throttle, choke
13  none  78 00 157 L control: rear brake, clutch



40  $21.0 28 00 198 choke cable (to right thumb lever)



41  none  38 00 222 start cable (to left lower lever)
41.1 $12  replacement 1 with pinch bolt
41.2 $27  replacement 2 with pinch lever


 

Cables for 32/1-2, 40/1-2, 40/2-2

fig  price   Odyssey#  for two speed models (-2) only
55  none  78 77 158 R control: front brake, throttle, release
56  none  78 00 145 L control: rear brake, choke


.
57  $21.0 28 00 206 choke cable (to left lower lever)


.
58  none  73 00 516 release cable (to right thumb lever)

 

 

 

 

 

 


Franco Morini Identification 1968 to 2005

September 24, 2023

 

 


 1968-72

 

1-speed

1968-72? Morini S5K  1-speed automatic
47.7cc (38.0 x 42.0), 6.5 comp. ratio, backward kick
2.2hp 50kph, 14/12 carb or 1.4hp 40kph, 14/9 carb
piston 38.0 x 12-22.0-16.5 M3A14 23-0101 G0027
rings 38.0 x 2.5 GN

1972-86? Morini S5K2  1-speed automatic
47.7cc (38.0 x 42.0), 6.5 comp. ratio, forward kick
2.2hp 50kph, 14/12 carb or 1.4hp 40kph, 14/9 carb
piston 38.0 x 12-22.0-16.5 M3A14 23-0101 G0027
rings 38.0 x 2.5 GN

 
1968 S5K and 1972 S5K2. See Morini S5

1970? Morini S5K

1975? Morini S5K2

 

 

 

 

 

 

 

 

3-speed

 

 

4-speed

New: Left engine cover shaped with lines and angles. Right cover is still rounded.

New 50cc bore and stroke: In 1969 Morini increased the 4M series cylinder bore from 38.0 to 39.0 mm, and decreased the stroke from 42.0 to 41.8 mm. This increased the displacement from 47.7 to 49.9 cc. At the same time the rings got thinner, from 2.5 to 2.0 or 1.5 mm. 

1972-75? Morini 4MP
49.9cc (39.0 x 41.8) 4-speed manual-clutch foot-shift kick-start
?? hp, ?? km/h, Dellorto SHA 14/12 carb,
Dansi MSL111
magneto
piston 39.0 x 12-22.0-16.5? 4MPA14 23-0107 G0026A
rings 39.0 x 2L and 39.0 x 1.5 GN

1972-75? Morini 4MP/S Turbo
49.9cc (39.0 x 41.8) 4-speed manual-clutch foot-shift kick-start
5 hp, ?? km/h, Dellorto UA19S carb,
Dansi ASL111
magneto
piston 39.0 x 12-22.0-16.5? 4MPA14 23-0107 G0026A
rings 39.0 x 2L and 39.0 x 1.5 GN

1972 Morini 4MP

 

 

 

 

 

 

 

 

1968-71 Morini 101 (100 cc)
98.2? cc (50.0 x 50.0?) 4-speed manual-clutch foot-shift kick-start
?? hp, ?? km/h, Dellorto UB22 S2 carb,
Dansi ASL233S
magneto 6V 30w
piston 50.0 x 14-??-??  23-3509
rings 50.0 x 2.5L and 50.0 x 2.5 GN

 
1968 Morini 101 Parts Catalog (late #s)
See full catalog at cjoint.com

1969 Morini 101

 

 

 

 


 1972-75

 

1-speed

’68-73? Morini MO   Gyromat 1-speed automatic
’70-73? Morini MO   Malaguti 1-speed automatic
’70-73? Morini MO/K Gyrokick 1-spd automatic

early aluminum cylinder, Dellorto SHA 14/12 carb,
piston 40.0 x 12-16-17 .
rings 40.0 x 1.5 GI 

’72-78? Morini MO   Gyromat  1-speed automatic
’72-78? Morini MO1 Gyromat  1-speed automatic
’72-78? Morini MO1 any brand 1-speed automatic
’72-78? Morini MO1/K Gyrokick 1-spd automatic

all iron cylinder, Dellorto SHA 14/12 carb,
piston 40.4 x 12-19-17 .
rings 40.4 x 1.5 GI

’73-77? Morini MO   Gyromat  1-speed automatic
’73-78? Morini MO1 Gyromat  1-speed automatic
’73-79? Morini MO   Malaguti  1-speed automatic
’73-79? Morini MO1 any brand 1-speed automatic
’73-78? Morini MO1/K Gyrokick 1-spd automatic

aluminum cylinder, Dellorto SHA 14/12 carb,
piston 40.4 x 12-16-17 .
rings 40.4 x 1.5 GI


1968-79 Morini MO, MO1 family. See Morini MO .

 


1970-78? Morini MO1-K family. See Morini MO .

 

 

2-speed

’71-73? Morini MO2 Convert   2-speed automatic
’71-73? MO2 Malaguti Duomatic 2-speed automatic

early aluminum cylinder, Dellorto SHA 14/12 carb,
piston 40.0 x 12-16-17 .
rings 40.0 x 1.5 GI 

’72-78? Morini MO2 Convert   2-speed automatic
’72-78? Morini MO2 any brand 2-speed automatic

all iron cylinder, Dellorto SHA 14/12 carb,
piston 40.4 x 12-19-17 .
rings 40.4 x 1.5 GI

’73-78? Morini MO2 Convert   2-speed automatic
’73-79? MO2 Malaguti Duomatic 2-speed automatic
’73-79? Morini MO2 any brand 2-speed automatic

aluminum cylinder, Dellorto SHA 14/12 carb,
piston 40.4 x 12-16-17 .
rings 40.4 x 1.5 GI


1971-79 Morini MO2 family. See Morini MO

 

4-speed

 

 

 

5-speed

1971-75? Morini 125
123.6 cc (54.0 x 54.0) 5-speed manual foot-shift kick-start
12
hp, Dellorto VHB 25 carb, Dansi magneto 29-0027
piston 54.0 x 16-??-?? 23-0121
rings 54.0 x 2.5L and 54.0 x 2.5 GN

1971-75? Morini 125/S
123.6 cc (54.0 x 54.0) 5-speed manual foot-shift kick-start
15 hp, Dellorto VHB 27 carb, Dansi magneto 29-0027
piston 54.0 x 16-??-?? 23-0121
rings 54.0 x 2.5L and 54.0 x 2.5 GN


1972 Morini 125 Instruction Booklet and Parts Catalog
See full catalog and article on mondo50cc.forumfree.it .

 

 

 

 

 


 1976-79

 

 

1-speed

1978-80? Morini S5R  1-speed automatic kick-start
49.6cc (39.0 x 41.5), 9.0 comp ratio, forward kick
5.0 hp, Dellorto SHB 19/19 carb, Bosch 0212 005 021 magneto
piston 39.0 x 12-22-17 23-0133 G0036S
rings 39.0 x 2L and 39.0 x 1.5 GN

 

4-speed

Rounded becomes Angular: The rounded engine cases and covers became straight lines and flat surfaces. No more curves.

1976-80? Morini 4M Turbo
49.9cc (39.0 x 41.8) 4-speed manual-clutch foot-shift kick-start
?? hp, ?? km/h, Dellorto SHA14/12 carb, Dansi  magneto 29-0007
piston 39.0 x 12-22.0-16.5? 4MPA14 23-0107 G0026A
rings 39.0 x 2L and 39.0 x 1.5 GN

1976-80? Morini 4M/R Radial
49.9cc (39.0 x 41.8) 4-speed manual-clutch foot-shift kick-start
?? hp, ?? km/h, Dellorto SHA14/12 carb, Dansi  magneto 29-0007
piston 39.0 x 12-22.0-16.5? 4MPA14 23-0107 G0026A
rings 39.0 x 2L and 39.0 x 1.5 GN


1976? Morini 4M/R and 4M Parts Catalog


1977? Morini 4M Turbo

 

 

1978-82? Morini 4M/R UC4
49.9cc (39.0 x 41.8) 4-speed manual-clutch foot-shift kick-start
?? hp, ?? km/h, Dellorto SHA14/12 carb, Dansi  magneto 29-0002
piston 39.0 x 12-22-17 000000 23-0133 G0036S
rings 39.0 x 2L and 39.0 x 1.5 GN


1978? Morini 4M/R UC4 Parts Catalog

 

 

5-speed


1976-80? Morini 5ST/R Turbo Star, 5-speed foot-shift kick-start

 
1975? 5ST/R Turbo Star Catalog from mondo50cc.forumfree.it

 

 

 

 

 

 

 


 1979-83

 

1-speed

’79-95+ Morini M1 (P) 1-speed automatic with pedals
’79-95+ Morini M1-K   1-speed automatic kick start

aluminum cylinder, case reed valve,
?? hp, Dellorto SHA 14/12 carb,
piston 40.4 x 12-16-17 .
rings 40.4 x 1.5 GI

variable-speed

’79-95+ Morini M101 (P) variator automatic with pedals
’79-95+ Morini M101-K   variator automatic kick start

aluminum cylinder, case reed valve,
?? hp, Dellorto SHA 14/12 carb,
piston 40.4 x 12-16-17 .
rings 40.4 x 1.5 GI

 

4-speed

 

 

 

 

 

 

 


 1984-89

 

From 125stradali.com  Franco Morini and Minarelli engines powered practically every 50cc engine produced in Italy in the 80s and 90s. … We would like to remind the reader that in the early 80’s manufacturers were not allowed to fit more than 4 gears and from 1990 only 3. Fortunately, in 1993 the number of gears became free again, but by then it was the scooters that were in charge. 

 


1984 Morini Franco 

1-speed

Morini M1

Morini M1.K

Morini GS

Morini GS (MGX)
From 125stradali.com  The air-cooled version of the GS.A, still featuring the large reed valve. Four-speed gearbox and electronic ignition. 

Morini GS.A (RGT 2nd series)

From 125stradali.com  The GS.A is the liquid cooled, forced circulation version of the GS. Compared to the T50-A, it has a new cylinder with a significantly larger reed valve than the previous one and electronic ignition. The gearbox remains at 4 speeds as required by law.

Morini S5.N

variable-speed

Morini M101K

Morini RV

3-speed

Morini MO.3

4-speed

Morini T4 (RCW-RCX-RGT 1st series)

Morini TA

From 125stradali.com  The Franco Morini TA-50 and T4 had the same engine block and 4-speed gearbox, although they differed in the thermal system, which on the TA was liquid-cooled with thermosiphon circulation. The intake was reed valve for both, but characterised by a rather small reed valve. Ignition was for both of them with points. 

 

 

 

 


 1990-95

 


1990 Morini Franco  from amoticos.org

1-speed

Morini M1 e.s.

Morini M1.K

Morini S5.N

Morini GS  (was S5-GS)

Morini GS.A

variable-speed

Morini M101K

Morini RV (like M101 but vert cyl)

3-speed

Morini G.30

Morini G.30A

1990-99 Morini G.303 (RST)

From 125stradali.com The G303 was fitted from 1990 and although it was the same engine, the gearbox only had three ratios due to the law limiting the ratios to a maximum of three. It should be noted that the G303 also changed the internal gear ratio, with the first two gears close together and the third at rest. If a four-speed gearbox were to be fitted, it was advisable to completely replace the gearbox with that of the previous G304 to avoid excessive “gaps” between second and third gears. 

4-speed

1990-99 Morini G.304 

From 125stradali.com  This is Franco Morini’s top of the range and most advanced engine, practically an evolution of the previous GS.A..
The G304 was a long stroke with a light alloy cylinder with a gilnisil treated barrel, reed valve in the crankcase, electronic ignition, pump for forced circulation of coolant, electric starter (as an option) and automatic mixer. The gearbox remained a 4-speed, as required by the Code.

1990-99 Morini MO.4

 

 

 


1995-05

 


1993? Morini Franco

1-speed

Morini M1P

Morini S5N

Morini T1 CAT

variable-speed

Morini M101

Morini AH50

Morini AH75

3-speed

Morini G30A

4-speed

Morini G304

Morini G5

 

 

 

 

 

 


Morini S6-E, S6-T, S6-S, S6-C, M65-C

September 10, 2023

1. Morini S6-E  2002?-on  1-speed automatic 49.9 cc
39.0 bore, 41.8 stroke, 11.0 comp. ratio, case reed
3.2hp @5000rpm, max 7500, Dellorto SHA 14/12 carb
cast iron cylinder, mild porting, 2-shoe clutch
S6-E Service Manual from arf33.com

2. Morini S6-T  2002?-on  1-speed automatic 49.9 cc
39.0 bore, 41.8 stroke, 11.0 comp. ratio, case reed
5.8hp @8000rpm, max 10000, Dellorto SHA 14/12 carb
all-aluminum cylinder, 2-shoe clutch
S6-E, T, S, C Parts List from Herdan Corp 2007 Catalog

3. Morini S6-S  2002?-on  1-speed automatic 49.9 cc
39.0 bore, 41.8 stroke, 14.5 comp. ratio, case reed
9.4hp @11000rpm, max 13500, Dellorto PHBG19-BS carb
0.0hp @11000rpm, max 13500, Dellorto PHBN14 carb

all-aluminum cylinder, adjustable 3-shoe clutch
S6-S Parts Catalog from slideshare Edwin Alcivar luks.dk

4. Morini S6-C  2002?-on  1-speed automatic 49.9 cc
39.0 bore, 41.8 stroke, 15.5 comp. ratio, case reed
11.3hp @11500rpm, max 14500, Dellorto PHBG19-BS carb
all-alum. cylinder, liquid cooled, adjustable 3-shoe clutch
S6-C Service Manual from scribd Verseny Morini Franco USA

1. S6-E Electronic

2. S6-T Trainee

3. S6-S Sport

4. S6-C Competition

 

 

 

 

 

 

 

 

 

fig# 1234
fig# ETSC  Morini#   price  description

A01 1110 12-0690  none  case set
A01 0001 12-0691  none  case set
A02 1110 12-6067  $10.0 drive bearing 6003 17-35-10
A03 1111 10-5070  none  circlip internal D36
A04 1111 10-8512  $7.00 needle bearing HK1712 open
A05 2222 10-6033  none  crank seal 17 x 27 x 6
A06 2222 12-6021  $16.0 crank bearing 6203 C3 17-40-12
A07 1110 10-0187  none  crankshaft
A07 0001 10-0189  none  crankshaft
A08 1111 12-7025  $4.50 flywheel key 2.5 x 3 x 9 M83
A09 1111 16-1024  $9.00 needle bearing Ø12-15 x 15
A10 7777 29-1991  $1.40 case bolt M6x50 allen-blk
A11 1111 29-1993  --N/A- case bolt M6x60 allen-blk
A12 1110 16-4297  none  case gasket
A13 1111 10-6034  none  drive seal 17 x 27 x 5
A14 1000 11-0040  none  con rod
A14 0111 11-0041  none  con rod
A15 1111 26-0536  none  seal set 2-17x27x6, 1-17x27x5
A16 1000 26-0655  none  gasket set
A16 0111 26-0657  none  gasket set
A17 2222 26-8127  none  case dowel
B01 1000 12-4257  none  clutch cover
B01 0110 12-4276  none  clutch cover
B01 0001 12-0825  none  clutch cover
B02 1111 16-4069  none  drain plug seal washer
B03 1111 29-6001  none  drain plug
B04 1111 16-4026  $4.00 seal washer ∅14 ∅19 x 1
B05 1111 27-3007  $10.0 oil fill plug M14-1.25
B06 1111 10-5029  $1.50 circlip external D15
B08 1111 29-4115  $0.80 kick lever bolt M7x25
B09 1111 19-0029  none  kick start lever
B10 1111 16-3028  none  kick start rubber
B11 6666 29-1987  $1.00 case bolt M6x30 allen-blk
B12 1111 16-4296  none  clutch cover gasket
B13 1111 25-400508 n.a  washer 0.80
B14 1111 10-7024  none  kick shaft o-ring
B15 1111 10-0188  none  kick start shaft
B16 1111 20-1181  none  kick start spring
B17 1111 25-4010  none  spring washer
B18 1111 10-5001  $2.00 circlip external D14?
B19 1111 20-1182  none  gear spring 20-1197
B20 1111 18-1300  none  dog gear
B21 0011 16-4009  none  adj plug seal washer
B22 0011 27-3046  none  clutch adjust plug
C01 1100 12-0689  none  drive shaft-gear
C01 0011 12-0750  none  drive shaft-gear lightened
C02 2222 10-5077  $2.00 circlip external D17
C03 1111 13-1035  none  clutch nut
C04 1111 20-1195  none  clutch nut washer
C05 1100 15-0114  none  clutch shoes and center
C05 0011 15-0095  none  clutch shoes and center
C06 1111 13-6130  none  spacer ring
C07 1111 11-5097  none  drive gear bushing
C09 1111 25-405006 n.a  washer 0.60
C10 1111 23-2608  none  sprocket Z10
C10 1111 23-2611  none  sprocket Z11
C11 2222 10-5035  $1.50 circlip ext D16
C12 1111 18-0031  none  clutch bell with gear
C13 0033 29-6123  none  screw M5 x 14
C14 0033 20-1186  none  clutch shoe tension spring
C15 0033 26-8241  none  ball 2.5
C16 0033 29-6127  none  screw special
C17 00xx 20-1196  none  x=21 Belleville washer ∅6 ∅12 0.60
C18 0011 23-7142  none  clutch shoe holder plate
C19 0033 20-0092  none  clutch shoe
C21 0033 21-4013  none  clutch paw
C22 0033 27-7158  none  clutch screw coupling
C23 0011 20-1184  none  clutch spring
C24 0033 11-5102  none  bushing
D01 0000 00-0000  none  x
D02 0000 00-0000  none  x
D03 0000 00-0000  none  x
D04 0000 00-0000  none  x
D05 0000 00-0000  none  x
D06 0000 00-0000  none  x
D07 0000 00-0000  none  x
D08 0000 00-0000  none  x
D09 0000 00-0000  none  x
D10 0000 00-0000  none  x
D11 0000 00-0000  none  x
D12 0000 00-0000  none  x
D13 0000 00-0000  none  x
D14 0000 00-0000  none  x
D15 0000 00-0000  none  x
D16 0000 00-0000  none  x
D17 0000 00-0000  none  x
D18 0000 00-0000  none  x
D19 0000 00-0000  none  x
D20 0000 00-0000  none  x
D21 0000 00-0000  none  x
D22 0000 00-0000  none  x

F01  1100 12-0842  none  carburetor SHA 14/12 ∅19 sleeve

F01  0010 12-0841  none  carburetor PHBG 19-BS
F01  0001 12-0828  none  carburetor PHBG 19-BS
F02  0011 15-1015  none  clamp
F03  4400 29-1984  none  intake bolt M6 x 20
F03  0044 29-1986  none  intake bolt M6 x 25
F04  1100 25-1163  none  intake manifold ∅19 od, ∅15 id
F04  0011 11-8027  none  manifold base
F05  1100 16-4304  none  intake gasket
F05  0011 16-4298  none  intake gasket
F06  1100 29-0527  none  reed valve
F06  0011 29-0541  none  reed valve
F08  0022 29-6051  none  screw
F09  0011 20-6089  none  manifold rubber
F10  0011 23-7140  none  sleeve plate intake

G01 1000 77-2609  none  cylinder cast iron with piston

G01 0110 77-3966  none  cylinder all-alum with piston
G01 0001 12-0000  none  cylinder all-alum with piston
G02 1000 23-0180  none  piston assy standard 39.0
G02 1000 23-0181  none  piston assy oversize 39.2 39.4 39.6
G02 0110 23-0182  none  piston assy A,B,C,D 39.0
G02 0001 23-0183  none  piston assy A,B,C,D 39.0
G03 1000 27-5034  none  head
G03 0110 27-5091  none  head
G03 0001 27-5094  none  head
G04 0440 13-1005  none  head nut
G05 4444 25-4081  none  head washer
G06 0440 23-5032  none  case stud
G07 1000 16-4121  none  head gasket
G07 0110 16-4309  none  head gasket
G08 4444 12-7336  none  cylinder clamping bolt
G09 4444 25-4001  none  washer
G10 4000 23-5055  none  cylinder stud
G10 0440 23-5051  none  cylinder stud
G11 1111 16-4295  none  base gasket 0.5
G12 0222 10-7065  none  exhaust o-ring
G13 1000 26-1003  $19.0 piston ring std upper 39.0 x 2L
G13 1000 26-1044  $10.0 piston ring std lower 39.0 x 1.5 GN
G13 0222 26-1056  $19.0 piston ring standard 39.0 x 1.0 GN
G14 1111 26-8107  none  piston pin Ø12
G15 2222 10-4001  $1.00 piston clip Ø12

 

5. Morini M65-C Competition 2006?-on  6-speed 64.9 cc
44.5 bore, 41.75 stroke, 15.5 comp. ratio, case reed
16.7hp @12500rpm, max 15000, Dellorto PHBL 24 carb
all-alum. cylinder, liquid cooled
M65-C Parts Manual from scribd Luks Central-Lager luks.dk