Garelli Parts Manuals

December 26, 2020

Contents:
Parts Catalogs and Frame Numbers
1. 1979 Edition
     1975-79  Eureka Flex, Gulp Matic, Sport, Gran Sport, Super Sport
2. 1980 Edition
     1975-80  plus Rally Sport, VIP Deluxe, Gran Sport Ltd, Super Sport Ltd
3. 1983 Edition
     1975-84  plus Rally Sport 2, Super Sport XL, Super Sport 2, Monza G.T.

4. 1985 Edition
     1975-86  plus Basic, Rally SL, SSXL, VIP-N, Monza GT/S

 


Parts Catalogs

Garelli Spare Parts Catalogues

Here is a complete listing of all Agrati-Garelli Corp. of America (AGCA) mopeds, their years, names, specifications, engine numbers, frame numbers, and the page in the big black book that each parts group is on. 

The 3rd Edition of this parts catalog has been made available as a free download from Lucky Two Strokes. All of the page numbers 1 to 159 or the revised pages “/1” referred to here, can be viewed there. 

At right is the Haynes Manual for 1969-75 UK models. Some of the parts illustrations below are from Haynes, some are from AGCA, and some are mixed. Be aware, the Haynes illustration numbers don’t always agree with the AGCA ones (but they refer correctly).

 

 

 

 

 

1. Parts Catalogs – 1979 First Edition
Agrati-Garelli Corporation of America

A. Engine and Frame for xx  speed wheels sprockets axles brakes  tail.lite.head  frame numbers  qty made
1975-76
Eureka Flex Standard
20 spoke16 10×42 11×11  90/90  9350    2158  NN00101-NN00830   =730
1975-76 Eureka Flex Standard
25 spoke16 10×36 11×11  90/90  9350    2158  NV00101-NV01210  =1110
1975-76 Eureka Flex De Luxe 
 20 spoke16 10×42 11×11  90/90  9350    2158  NP00101-NP03430  =3330
1975-76 Eureka Flex De Luxe 
 25 spoke16 10×36 11×11  90/90  9350    2158  NU00101-NU04009 =3909
1975-76 Eureka Flex De Luxe 
 30 spoke16 10×32 11×11  90/90  9350    2158  NZ00101-NZ00620   =520
87 crankcase  88 radial cylinder & crank  89 clutch  90 starting  91 carburetor  92 magneto
93 frame  94 fork  95 controls  96 front wheel  97 rear wheel
98 body  99 body  100 lighting  101 accessories

B. Engine and Frame for xx  speed wheels sprockets axles brakes  tail.lite.head  frame numbers  qty made
1976-77
Eureka Flex Standard
25 spoke16 10×36 11×11  90/90  9401.2 2158  NV01211-NV01420   =210
1976-77 Eureka Flex De Luxe
  25 spoke16 10×36 11×11  90/90  9401.2 2158  NU04010-NU05975 =1966
72 crankcase  73 6-fin cylinder & crank  74 clutch  75 starting  76 carburetor  77 magneto
78 frame  79 fork  80 controls  81 front wheel  82 rear wheel
83 body  84 body  85 lighting  86 accessories

C. Engine and Frame for xx  speed wheels sprockets axles brakes  tail.lite.head  frame numbers  qty made
1976-78 Gulp Matic De Luxe  25   spoke16 13×30 11×12 105/90  9401.2 2158 RM00101-RM00245   =145
1976-78 Gulp Matic De Luxe  30   spoke16 13×30 11×12 105/90  9401.2 2158 PG00101-PG01624  =1524
57 crankcase  58 cylinder & crank  59 clutch  60 starting  61 carburetor  62 magneto
63 frame  64 fork  65 controls  66 front wheel  67 rear wheel
68 body  69 body  70 lighting  71 accessories

This is the actual beginning, Section D. page 1. Agrati-Garelli Corporation of America (AGCA) made this parts catalog after they acquired American Garelli (AG). They put the 1977 and older AG models in the back, and the 1978 and newer AGCA models in the front. This made sense at the time but not anymore. So here the official catalogs are re-arranged into oldest-first order. Sections A, B, C pages 57 to 101 came two years earlier, so they are placed first.

D. Engine for 1976-79 Sport, Gran Sport, Rally Sport, Super Sport
A. Engine
for 1978-79 Gran Sport Ltd, Super Sport Ltd

1/1 oil injector  1/A oil injector
2 crankcase   3 cylinder & crank  4 clutch  5 starting  6 carburetor  7 magneto

E. Frame  for xxxxxx16 ” rim  speed wheels sprockets axles brakes  tail.lite.head  frame numbers  qty made
1977-78
Sport
xxx 16 ” rims 20mph spoke16 10×42 11×12  90/90  9401.2 2158 RA00101 to
1976-77 Sport
xxx 16 ” rims  25mph spoke16 10x36 11×11  90/90  9350    2158 RB00101-RB00831  =731
1976-77 Sport HD
16 ” rims  25mph spoke16 10x36 11×12  90/90  9350    2158 RB00832-RB01231
  =400
1977-78 Sport HD
16 ” rims  25mph spoke16 10x36 11×12  90/90  9401.2 2158 RB01232 to

1976-77 Sport
xxx 16 ” rims 30mph spoke16 10x32 11×11  90/90  9350    2158 RC00101-RC00105  =  5
1976-77 Sport HD
16 ” rims  30mph spoke16 10x32 11×12  90/90  9350    2158 RC00106-RC00445
  =340
1977-78 Sport HD
16 ” rims  30mph spoke16 10x32 11×12  90/90  9401.2 2158 RC00446 to

8 frame  9 fork  10 controls 11 front wheel  12 rear wheel  13 rear wheel
14 body  15 body  16 lighting  17 lighting

F. Frame  for xxxxxx16 ” rim  speed wheels sprockets axles brakes  tail.lite.head  frame numbers  qty made
1977-78
Gran Sport
xxxxxx 20mph spoke16 10x42 11×11  90/90  9401.2 2157 NP03431-NP03724  =294
1977-78 Gran Sport
xxxxxx 25mph spoke16 10x36 11×11  90/90  9401.2 2157 NU05976-NU10270=4295
1977-78 Gran Sport
xxxxxx 30mph spoke16 10x32 11×11  90/90  9401.2 2157 NZ00621-NZ02017=1397
1978-79 Gran Sport
xxxxxx 20mph spoke17 10x42 11×11  90/90  9401.2 2157 NP03725 to
1978-79 Gran Sport
xxxxxx 25mph spoke17 10x36 11×11  90/90  9401.2 2157 NU10271 to
1978-79 Gran Sport
xxxxxx 30mph spoke17 10x32 11×11  90/90  9401.2 2157 NZ02018 to
1978-79 Rally Sport
xxxxxx 20mph spoke17 10x42 11×11  90/90  9401.2 2157 SR00101 to
1978-79 Rally Sport
xxxxxx 25mph spoke17 10x36 11×11  90/90  9401.2 2157 SS00101 to
1978-79 Rally Sport
xxxxxx 30mph spoke17 10x32 11×11  90/90  9401.2 2157 ST00101 to ST01153+
1977-78 Gran Sport Ltd
xx  20mph  x-ray17 10x42 11×12  90/90  9401.2 2157 SL00101 to
1977-78 Gran Sport Ltd
xx  25mph  x-ray17 10x36 11×12  90/90  9401.2 2157 SM00101 to
1977-78 Gran Sport Ltd
xx  30mph  x-ray17 10x32 11×12  90/90  9401.2 2157 SN00101 to
18 frame  19 fork  20 fork  21 controls  22 front wheel  23 rear wheel  24/1 mag wheels
25 body  26 body  27 lighting  28 lighting  29 lighting  30 accessories

G. Frame  for xxxxxx16 ” rim  speed wheels sprockets axles brakes tail.lite.head  frame numbers  qty made
1977-78
Super Sport
xxxxx 20mph spoke16 10x42 11×11  90/90  9401.2 2157 B00101-B00682   =582
1977-78 Super Sport
xxxxx 25mph spoke16 10x36 11×11  90/90  9401.2 2157 C00101-C04038 =3938
1977-78 Super Sport
xxxxx 30mph spoke16 10x32 11×11  90/90  9401.2 2157 D00101-D01666 =1566
1978-79 Super Sport
xxxxx 20mph spoke17 10x42 11×11  90/90  9401.2 2157 B00683 to
1978-79 Super Sport
xxxxx 25mph spoke17 10x36 11×11  90/90  9401.2 2157 C04039 to
1978-79 Super Sport
xxxxx 30mph spoke17 10x32 11×11  90/90  9401.2 2157 D01667 to
1977-78 Super Sport Ltd
x  20mph  x-ray17 10x42 11×12  90/90  9401.2 2157 F00101 to
1977-78 Super Sport Ltd
x  25mph  x-ray17 10x36 11×12  90/90  9401.2 2157 G00101 to
1977-78 Super Sport Ltd
x  30mph  x-ray17 10x32 11×12  90/90  9401.2 2157 H00101 to
31 frame  32 fork  33 fork  34 controls  35 front wheel  36 rear wheel  37/1 mag wheels
38 body  39 body  40 lighting  41 accessories

H. Engine and Frame for xx  speed wheels sprockets axles brakes  tail.lite.head  frame numbers  qty made
1978-78
VIP 2 sp De Luxe
  30mph spoke16 13×30 11×12 105/90 9401.2 2158 SA01622-SA02346    =724
1978-80 VIP 2 sp De Luxe
  30mph spoke17 13×30 11×12 105/90 9401.2 2158 SA02347-SA27886? =25540?
42/1 crankcase  43 cylinder & crank  44 clutch  45 starting  46 carburetor  47 magneto
48 frame  49 fork  50 controls  51 front wheel  52 rear wheel
53 body  54 body  55 lighting  56 accessories

In late 1977 spoke wheels changed from 16 to 17″ rims. Then in early 1979 they changed back to 16″. This has caused much confusion with Garelli tire size over the years!

 


2. Parts Catalogs – 1980 Second Edition
Agrati-Garelli Corporation of America

A2, B2, C2, D2, E2, F2, G2, H2 same as A, B, C, D, E, F, G, H pages 1 to 101

I. Engine and Frame for xx speed wheels sprockets axles brakes  tail.lite.head  frame numbers   qty made
1978-79
Super Sport 2 sp
  25mph spoke17 10x50 11×11  90/90  9401.2 2157 L00101 to
102 index and engine revisions  103 clutch  104 index and frame revisions

J. Engine for 1979-81 Sport, Rally Sport, Rally Sport LTD, Super Sport
J. Engine for 1979-81 Rally Sport 2-sp, Super Sport LTD 2-sp

105 crankcase  106 6-fin iron cylinder & crank  107 12-fin alloy cylinder  108 clutch  109 clutch 2-sp
110 starting  111 carburetor  112 magneto

K. Frame and Engine for xx speed wheels sprockets axles brakes  tail.lite.head  frame numbers  qty made
1979-79
Sport
xxxxxxxxxx  20mph spoke16 10x42 11×11  90/90  9417.2 1211 TZ00101 to TZ00401   301
1979-79 Sport
xxxxxxxxxx  25mph spoke16 10x36 11×11  90/90  9417.2 1211 UA00101 to UA00701  601
1979-79 Sport
xxxxxxxxxx  30mph spoke16 10x32 11×11  90/90  9417.2 1211 UB00101 to UB00801  701
1979-80
Sport
xxxxxxxxxx  20mph spoke16 10x42 11×11  90/90  9417.2 1211 TZ00402 to 
1979-80 Sport
xxxxxxxxxx  25mph spoke16 10x36 11×11  90/90  9417.2 1211 UA00702 to 
1979-80 Sport
xxxxxxxxxx  30mph spoke16 10x32 11×11  90/90  9417.2 1211 UB00802 to 
1979-79 Rally Sport
 xxxxx 20mph spoke16 10x42 11×11  90/90  9417.2 1211 UC00101 to UC00501  401
1979-79 Rally Sport
xxxxx 25mph spoke16 10x36 11×11  90/90  9417.2 1211 UD00101 to UD01801 1701

1979-79 Rally Sport
xxxxx 30mph spoke16 10x32 11×11  90/90  9417.2 1211 UE00101 to UE01801 1701
1979-80 Rally Sport
 xxxxx 20mph spoke16 10x42 11×11  90/90  9417.2 1211 UC00502 to
1979-80 Rally Sport
xxxxx 25mph spoke16 10x36 11×11  90/90  9417.2 1211 UD01802 to
1979-80 Rally Sport
xxxxx 30mph spoke16 10x32 11×11  90/90  9417.2 1211 UE01802 to

1979-81 Rally Sport Ltd
xx20mph  7-ray16 10x42 11×12  90/90  9417.2 1211 UF00101 to
1979-81 Rally Sport Ltd
xx25mph  7-ray16 10x36 11×12  90/90  9417.2 1211 UG00101 to
1979-81 Rally Sport Ltd
xx30mph  7-ray16 10x32 11×12  90/90  9417.2 1211 UH00101 to

113 frame  114 frame  115 fork and controls  116 front wheel  117 rear wheel  118 mag wheels  119 mag wheels
120 body  121 body  122 body  123 body  124 lighting and accessories

These models have the fuel petcock hidden. The petcock shaft passes through a hole in the metal side cover. So only the handle is in view. Previously the petcock was out in the open.

L. Frame and Engine for xx speed wheels sprockets axles brakes  tail.lite.head  frame numbers  qty made
1979-80
Super Sport
xxxx  20mph spoke16 10x42 11×11  90/90  9417.2 1211 UL00101 to
1979-80 Super Sport
xxxx  25mph spoke16 10x36 11×11  90/90  9417.2 1211 UM00101 to
1979-80 Super Sport
xxxx  30mph spoke16 10x32 11×11  90/90  9417.2 1211 UN00101 to
1979-80 Super Sport Ltd
x 20mph  7-ray16 10x42 11×12  90/90  9417.2 1211 UP00101 to
1979-80 Super Sport Ltd
 
x 25mph  7-ray16 10x36 11×12  90/90  9417.2 1211 UR00101 to
1979-80 Super Sport Ltd
 
x 30mph  7-ray16 10x32 11×12  90/90  9417.2 1211 US00101 to
1979-80 Super Sport Ltd 2
 25mph  7-ray16 10x50 11×12  90/90  9417.2 1211 WD00101 to
1979-80 Super Sport Ltd 2 
30mph  7-ray16 11x50 11×12  90/90  9417.2 1211 WC00101 to

125 frame  126 fork and controls  127 front wheel  128 rear wheel  129 mag wheels  130 mag wheels
131 body  132 body  133 lighting and accessories

M. Engine and Frame for xx speed wheels sprockets axles brakes tail.lite.head  frame numbers qty made
1980-82
VIP 2-sp De Luxe 
25mph spoke17 12×30 11×12 105/90  9417.2 1211 UT00101 to
1980-82 VIP 2-sp De Luxe 
30mph spoke17 13×30 11×12 105/90  9417.2 1211 UV00101 to
134 crankcase  135 cylinder & crank  136 clutch  137 starting  138 carburetor  139 magneto

140 frame  141 fork and controls  142 front wheel  143 rear wheel  
144 body  145 body  146 lighting and accessories

 


3. Parts Catalogs – 1983 Third Edition
Agrati-Garelli Corporation of America

This parts catalog has been made available as a free download from Lucky Two Strokes. All of the page numbers 1 to 159 or the revised pages “/1” referred to here, can be viewed there.

I3. same as I above pages 102 to 104

J3. Engine for 1983-86 Basic, Rally SL, Super Sport XL
J3. Engine for 1981-82 Sport, Rally Sport, Rally Sport LTD, Super Sport LTD

J3.
Engine for 1980-82 Rally Sport 2-speed, Super Sport LTD 2-speed

105/1 crankcase  106/1 6-fin iron cyl. & crank  107/1 5-fin alloy cylinder  108 clutch  109/1 clutch 2sp
110/1 starting  111 carburetor  112/1 magneto

In 1981 spoke wheel hubs and drum brakes changed from 90 to 105 mm diameter. Pages 116/1, 117/1, 127/1, and 128/1 show this. The parts catalogs do not say what frame numbers had the newer and bigger brake drums, so here “x”‘s are used to represent the unknown digits.

K3. Frame and Engine forspeed wheels sprockets axles  brakes  tail.lite.head  frame numbers  qty made
1980-82
Sport
xxxxxxxxxxx 20mph spoke16 10x42 11×11 105/105 9417.2 1211 TZ0xxxx to
1980-82 Sport
xxxxxxxxxxx 25mph spoke16 10x36 11×11 105/105 9417.2 1211 UA0xxxx to
1980-82 Sport
xxxxxxxxxxx 30mph spoke16 10x32 11×11 105/105 9417.2 1211 UB0xxxx to
1980-82 Rally Sport
xxxxx  20mph spoke16 10x42 11×11 105/105 9417.2 1211 UC0xxxx to
1980-82 Rally Sport
xxxxx  25mph spoke16 10x36 11×11 105/105 9417.2 1211 UD0xxxx to

1980-82 Rally Sport
xxxxx  30mph spoke16 10x32 11×11 105/105 9417.2 1211 UE0xxxx to
1981-82 Rally Sport Ltd
xx 20mph  7-ray16 10×42 11×12   90/90  9417.2 1211 UF0xxxx to
1981-82 Rally Sport Ltd
xx 25mph  7-ray16 10×36 11×12   90/90  9417.2 1211 UG0xxxx to
1981-82 Rally Sport Ltd
xx 30mph  7-ray16 10×32 11×12   90/90  9417.2 1211 UH0xxxx to
1980-82 Rally Sport 2sp
x   25mph spoke16 10x50 11×11 105/105 9417.2 1211 WE0xxxx to
1980-82 Rally Sport 2sp
x   30mph spoke16 10x50 11×11 105/105 9417.2 1211 WF0xxxx to

113/1 frame  114/1 frame  115/1 fork & controls  116/1 F wheel  117/1 R wheel  118/1 mag whls  119 mag whls
120/1 body  121/1 body  122/1 body  123/1 body  124/1 lighting and accessories

L3. Frame and Engine forspeed wheels sprockets axles  brakes  tail.lite.head  frame numbers  qty made
1981-86
Super Sport
XL 20mph spoke16 10x42 11×11 105/105 9417.2 1211 UL00xxx to
1981-84
Super Sport
XL25mph spoke16 10x36 11×11 105/105 9417.2 1211 UM00xxx to UM01001
1981-84
Super Sport
XL 30mph spoke16 10x32 11×11 105/105 9417.2 1211 UN00xxx to UM02401
1984-86 Super Sport
XL 25mph spoke16 10×36 11×11 105/105 9417.2 1211 UM01002 to
1984-86 Super Sport
XL 30mph spoke16 10×32 11×11 105/105 9417.2 1211 UN02402 to

1981-82
Super Sport Ltd
x 20mph7-ray16 10×42 11×12   90/90  9417.2 1211 UP0xxxx to
1981-82
Super Sport Ltd
x 25mph7-ray16 10×36 11×12   90/90  9417.2 1211 UR0xxxx to
1981-82
Super Sport Ltd
x 30mph7-ray16 10×32 11×12   90/90  9417.2 1211 US0xxxx to
1981-82
Super Sport Ltd 2
 25mph7-ray16 10×50 11×12   90/90  9417.2 1211 WD0xxxx to
1981-82
Super Sport Ltd 2
30mph7-ray16 11×50 11×12   90/90  9417.2 1211 WC0xxxx to
125/1 frame  126/1 fork & controls  127/1 F wheel  128/1 R wheel  129/1 mag whls  130/1 mag whls
131/1 body  132 body  133/1 lighting and accessories

M3 same as M above pages 134 to 146

N. Engine and Frame for xx speed wheels sprockets axles  brakes  tail.lite.head   frame numbers  qty made
1983-84
Monza G.T.
xxxxx 25mph spoke16 16x24 11×11 105/105 9436.1 1211 XF00101 to
1983-84 Monza G.T.
xxxxx 30mph spoke16 17x24 11×11 105/105 9436.1 1211 XG00101 to
147 crankcase  148 cylinder & crank  149 clutch  150 starting  151 carburetor  152 magneto

153 frame  154 fork and controls  155 front wheel  156 rear wheel  
157 body  158 body  159 lighting and accessories

D3, E3, F3, G3 same as D, E, F, G above pages 1 to 41

H3. Engine and Frame for xspeed wheels sprockets axles  brakes  tail.lite.head    frame numbers  qty made
1978-78
VIP 2 sp De Luxe
30mph spoke16 13×30 11×12 105/90  9401.2 2158 SA01622-SA02346    =724
1978-80 VIP 2 sp De Luxe
30mph spoke17 13×30 11×12 105/90  9401.2 2158 SA02347-SA27886?
=25540?
42/1 crankcase  43 cylinder & crank  44 clutch  45/1 starting  46 carburetor  47 magneto
48 frame  49 fork  50 controls  51 front wheel  52 rear wheel
53/1 body  54 body  55 lighting  56 accessories  The starting section 45/1 is revised.

A3, B3, C3 same as A, B, C above pages 57 to 101

 


4. Parts Catalogs – 1985 Fourth Edition
Agrati-Garelli Corporation of America

This catalog has not been found. The specs below are known from other parts catalogs and sales flyers, all shown above. The catalog structure and sections O, P, Q, R below are unknown, and so they are guesses.

O. Engine and Frame for xx speed wheels sprockets axles  brakes  tail-lites-head  frame numbers  qty made
1984-86 VIP-N
xxxxxxxxx  25mph spoke16 12×30 11×12 105/90  9436.1 1233.1 UT0xxxx? to
1984-86 VIP-N
xxxxxxxxx  30mph spoke16 13×30 11×12 105/90  9436.1 1233.1 UV0xxxx? to

P. Engine and Frame for xx speed wheels sprockets axles  brakes  tail-lites-head  frame numbers  qty made
1984-86 Basic
xxxxxxx xxx 25mph spoke16 10×36 11×12 105/90  9436.1 1233.1
1984-86 Basic
xxxxxxx xxx 30mph spoke16 10×32 11×12 105/90  9436.1 1233.1

Q. Engine and Frame for xx speed wheels sprockets axles  brakes  tail-lites-head  frame numbers  qty made
1985-86 Monza GT/S
xxxx 25mph 10ray16 16×24 11×11 105/105 9436.1 1211  XF0xxxx? to
1985-86 Monza GT/S
xxxx 30mph 10ray16 17×24 11×11 105/105 9436.1 1211  XG0xxxx? to

R. Engine and Frame for xx speed wheels sprockets axles  brakes  tail-lites-head  frame numbers  qty made
1983-86 Rally SL
xxxxxxxx
20mph spoke16 10×42 11×11 105/105 9417.2 1211 UC0xxxx?
1983-86 Rally SL
xxxxxxxx
25mph spoke16 10×36 11×11 105/105 9417.2 1211 UD0xxxx?
1983-86 Rally SL
xxxxxxxx
30mph spoke16 10×32 11×11 105/105 9417.2 1211 UE0xxxx?

Garelli pedal ratchet comparison

Pedal pawls: In 1985 (and maybe 1984) the pedal shaft and ratcheting device changed. In 1983 and earlier Garelli had a block with rings of teeth on each end, engaging and disengaging the pedals by sliding back and forth on spiral grooves. This is what most other mopeds with internal pedals have. But in 1985 they changed to a “click click click” type ratchet with two pawls and two tiny springs. The pedal pawls are similar to the two-speed shift pawls (13.7 x 11.9 x 2.4), but about half as wide (5.8 x 11.7 x 2.5). This was for sure on the 1985 Garelli Basic and 1985 Monza GT. It is likely on the other ’85 and ’86 US-models. It may be on all 1985 and later models world wide.