Morini Menu

March 10, 2021

   Select:

Morini Identification 1954-1968

Morini Identification 1968-2005

MO  MO1  MO2  MO-K     MO look alike

M1  M101  M1-K     MO3  MO4

S5  S5K  S5K2  S5R  S5N  S5E  S5T  S5GS

S6-E  S6-T  S6-S  S6-C

Morini Part Number List

 

 

 

 

 


 

Moto FBM (Fabbrica Bolognese Motocicli) 224 Via Battindarno, Bologna, Italy was founded in 1951 by Vittorio Minarelli and Franco Morini, nephew of Alphonso Morini. The two young Italian engineers produced 125 to 250cc motorcycle engines for other makers. In 1954 Moto FBM made their first moped engine, the P2, a 48cc 2-stroke 2-speed cable-shift type, and later the P3 3-speed version. See Misc Italian, scroll to Moto FBM. In 1956 Moto FBM split into F.B. Minarelli and Motori Morini Franco. See Minarelli Motor.

Motori Morini Franco 50cc engines have been used by (US brands in red): AIM, Aprilia, Arciero, BarettaBenvenuti, Beta, Bianchi, B.M., BSA, Chiorda, Cimatti, Cosmo, Colt, D.M.T., F. Morini, Factory Bike (Spain), Fantic, Garelli, Husqvarna, Intramotor, Intramotor-GloriaItaljet, Italvelo, Italtelai, ITOM, KTM. LEM, Macbor (Spain), Malaguti, Mecatecno, Monark, Motobecane Sebring, Moto Gori, Moto Meteora, Moto Müller, Moto Villa, Negrini, NVT, Omer, Oscar, Pacer, Paloma, Peripoli, Proxon, Rivara, Scorpion, Snark, Spisni Lino, S.W.M., Tecnomoto, T.G.M., Titan, TM Racing, Ufo, Velomec, Viking, West Wind. This 1979 ad proclaims “many mopeds, only one motor”.

Moto Morini is not Motori Morini Franco. Moto Morini was founded in 1937 in Bologna Italy by Franco Morini’s uncle, Alphonso Morini. Alphonso Morini was an accomplished motorcycle racer and mechanic. Since 1925 he was building motorcycles and setting world records. Moto Morini is most famous in the US for their 1970’s 350cc V-twin motorcycle, Moto Morini 3½. 

 F. Morini is not Motori Morini Franco. F. Morini is a late-1970’s US-model moped brand name, made by Lem. It had a Franco Morini MO1 engine.

Here “Morini” means “Motori Morini Franco”.

 

 

 

Franco Morini Engines

50cc 1-speed automatic 
kick start
MO.K, M1.K, M101
kick start S5.K, S5.K2, S5.R
kick start S5.N, S5.E, S5.T, S5.GS
kick start
S6.E, S6.T, S6.S, S6.C, T1
with pedals F48, SA, MO, MO1, M1.P
for pedals F4, F5, S5

50cc 2-speed automatic 
kick start
M101.K, RV.12V
with pedals MO2, M101.P

50cc 2-speed cable-shift 
with pedals P48, 2M, 2B

50cc 3-speed cable-shift 
kick start
MO3, 3M/K
with pedals 3M, 3MV
ventilated 3MV/K, 3MV/Kd, 3CV

50cc 3-speed foot-shift
kick start
GS3, G30, G303-ES, 3M/K

50cc 4-speed foot-shift 
kick start
4M, 4MP, 4M/R, 4MP/S
kick start
MO4, TS/R4, T4, TA50
kick start
GS, GSA, G304-ES
ventilated 4MP/V, 4MP/SV

50cc 5 or 6-sp foot-shift   
kick start
5ST/R, 6ST (serie U.C.)

65cc 6-speed foot-shift   
kick start M65-C

75cc 3 or 4-sp foot-shift   
kick start FM 75

100cc 4-speed foot-shift
kick start FM
101

125cc 5-speed foot-shift 
kick start FM 125

 


Pistons Menu

March 5, 2021

  Select: 

Piston Rings

Pistons

Piston pins and clips

Bearings, Bushings

Service

 

 

 

 

 

 

 


History

ASSO pistons were made in Italy mostly for Italian mopeds. ASSO stands for Assoluta Sicurezza Sempre Ovunque (Absolute Security Any time Anywhere). Early pistons said only “ASSO”, while later 1980’s ones said “ASSO.W”. Somehow ASSO merged with or was acquired by a German name, maybe some “kolben werke” to become ASSO Werke.

Asso Pistons

ASSO Pistons

Asso Factory

ASSO Factory

Asso

 

 

 

 

 

 

 

 

Connection:
1950’s to 1970’s
1. Morini S5K2
2. Min. V1 (1hp)
3. Sachs 504-1A

Why do Morini, Minarelli and Sachs pistons have the same dimensions?

Connection: Erio Testi worked in his father’s bicycle factory until 1953, when he was sent to Austria, at Fichtel and Sachs, to learn about small two stroke engines. After Testi returned, he transferred the two stroke engine knowledge to his friend Vittorio Minarelli, who was partners with Franco Morini at Fabricca Bologna Minarelli FBM. The two Italian engineers used many of German engineer Ernst Sachs production methods and knowledge, like casting and metallurgy, and design principles, like bore and stroke, port timing, sizes and thicknesses, geometry, etc. Later FBM split into Motori Morini Franco and Motori Minarelli. That’s why early Sachs, Morini, and Minarelli pistons share the same design!

 

 

 

 


Piston Rings

March 5, 2021

Contents:
1. Explanations
2. Rings for Sale

 


1. Explanations

Two-Stroke Piston Ring Types C, T, L


type C = Common “square”  shape (cross-section)
Listed as: D x h x w

 


type T = Trapezoidal “slant top” shape (cross-section)
Listed as: D x h1/h2 x w

 


type L = L-shape  aka  “Dykes”  shape (cross-section)
Listed as: D x h1/h2 x w1/w2

 

Two-Stroke Ring Gap Types N, I

gap N = GN Grano Normale gap style is for ring pin on side of ring groove
gap  I  = GI  Grano Interno = gap style is for ring pin in center of ring groove
gap (blank) is for L-ring gap style, ring is like a GI but groove is like a GN

GN gap (aka FG)
pin on side of groove

GI gap style
pin inside groove

 

 

 

 

 

 

 


2. Rings for Sale

 

price is for each ring, unless noted.  All rings are for 50cc engines, unless noted.

size x height x width 00 type gap price    under 38 mm

36.50 x 1.50 /.0 x 0.1/0.1 C  N  $10.0
222812 Tomos MC36 36cc

 

size x height x width 00 type gap price    38 to 38.9 mm

38.00 x 1.50 /.0 x 0.1/0.1 C   I  $10.0
0215.100.100 Sachs 1979-on 504,505 1C,1D upper
Zanetti (front engine)

38.00 x 1.5/1.3 x 1.60 /7  T  N  $17.0
223707 Tomos A55 (2001-06) superseded in ’07 to 236802

38.00 x 1.50 /.0 x 0.1/0.1 C  N  $9.00
236802 Tomos A35 (1991-06), Tomos A55 (2007-on)
000.672.5110 Derbi 1976-1986 lower only, Odyssey, Solo

38.00 x 2.0/1.0 x 1.5/0.4  L  N  $10.0
000.802.5110 Derbi 1976-1986 upper (fits Puch loose inner)

38.00 x 2.0/1.0 x 1.6/0.6  L  none
328.110.9601 Puch 1979-1980 deluxe models upper

38.00 x 2.00 /.0 x 0.1/0.1 $13.0
331.110.1601 Puch rounded edge for aluminum cylinder

38.00 x 2.00 /.0 x 0.1/0.1 $9.00
320.110.0601 Puch except some ’79-80 upper
0215.009.000 Sachs 504, 505 1A,1B both, 1C,1D lower
044754 Tomos A3 1975-1990, AMF BHE900 rear engine
26.1001 Morini S5K, S5K2, 2M, 3M, F48

38.00 x 2.00 /.0 x 0.1/0.1 I none
1970-71 Jawa 50 3-speed on Indian Boy Racer

38.00 x 2.50 x 1.50.7/0.7  C  N  $11.0
71.0802.0 4600 Minarelli V1 1hp 20mph, Sears Allstate, early Puch

38.00 x 2.50 /.0 x 0.1/0.1 C flat  none
Solex 45cc 1946-1954  use 38.00 x 2.50 C N

38.20 x 1.50 /.0 x 0.1/0.1  C  N  $10.0
182518 Piaggio 79-later & some 78s lower ring

38.20 x 2.00 /.0 x 0.1/0.1  C  N  $16.0
166945 Piaggio 78-80 USA-type, must file down a 077775
26.1002 1os Morini S5K, S5K2, 2M, 3M, F48

38.20 x 2.0/1.0 x 1.8/.75  L  N  $14.0
182519 Piaggio 79-later & some 78s upper ring

38.20 x 2.50 x 1.50.7/0.7  C  N   none 
71.0852.7 4610 Minarelli 1os V1 1hp 20mph, Sears Allstate, early Puch

38.205x1.9/1.0 x 1.5/0.4  L  N  $8.00
000.802.5110 1os Derbi 1976-1986 upper ring

38.205x2.0/1.0 x 1.9/0.5  L  N  $9.00
0
38.205x1.50 /.0 x 0.1/0.1 C  N  $15.0
000.672.2511 1os Derbi lower

38.25 x 1.50 /.0 x 0.1/0.1 C  N  $21.0
0
made from a filed 38.4 x 1.5

38.25 x 2.00 /.0 x 0.1/0.1 C  N  $16

38.40 x 1.50 /.0 x 0.1/0.1 C  N  $14.0
132515 std or 1os Piaggio lower ring, 79-later & some 78s

38.40 x 1.5/1.3 x 1.60 /7  T  N  none
3010010 Kinetic TFR (Vespa Si remake) 95-later

38.40 x 2.00 /.0 x 0.1/0.1 C  N  $10.0
077775 Piaggio 77-earlier & some 78s, early Kinetic

38.40 x 2.0/1.0 x 1.8/.75  L  N  none 
G.68473 std or 1os Piaggio upper ring, 79-later & some 78s

38.40 x 2.50 x 1.50.7/0.7  C  N  $9.00
71.0852.7 4620 Minarelli 2os V1 1hp 20mph, Sears Allstate, early Puch

38.50 x 1.50 /.0 x 0.1/0.1 C  N  $12.0
227758 1os Tomos A35

38.50 x 2.00 /.0 x 0.1/0.1 C  N  $10.0
044751 1os Tomos A3

38.60 x 1.50 /.0 x 0.1/0.1 C  N  $9.00
137693 1os or 2os Piaggio  

38.60 x 2.00 /.0 x 0.1/0.1 C  N  $14.0
98196 1os Sachs 504, 505, 2os Piaggio 79- lower

38.60 x 2.0/1.0 x 1.8/.75  L  N  $13.0
137690 1os or 2os Piaggio upper ring, 79-later & some 78s

38.70 x 1.50 /.0 x 0.1/0.1 C  N  $16.0
71.0803.0 4635 Minarelli V1 (US 1979-on and some ’78)

38.80 x 2.0/1.0 x 1.65/.6  L  N  $11.0
4.7470.5140 Demm Smily upper
68.0116.0 Minarelli P4 (export al-cyl, Compact System, Radiale) upper

38.80 x 2.0/1.0 x 1.8/.75  L  N  $11.0
137691 2os Piaggio upper ring

38.80 x 1.50 x 1.50.7/0.7  C  N  $10.0
71.0805.0 4640 Minarelli V1 (US to-1978)
68.0115.0 Minarelli P4 (export iron-cyl, Sport Quadro) both
68.0115.0 Minarelli P4 (export al-cyl, Compact System, Radiale) lower
137694 2os Piaggio upper ring

38.80 x 1.50 /.0 x 0.1/0.1 C   I   none
22350-65 Aermacchi Harley Davidson M50 1965-66 stroke 42

38.80 x 2.00 /.0 x 0.1/0.1 C  N  $10.0
4.7470.5100 Demm Smily lower

 

size x height x width 00 type gap price    39 to 39.9 mm

39.00 x 1.00 1./x 1.7/0.7  C  N  $19.0
26.1056 Morini S5N, S5GS kids off road, both

39.00 x 1.2/1.0 x 1.70 /7  T   I    none
13011.GE2.305a Honda NS50 upper

39.00 x 1.20 x 1.85 /0..7  C   I   $10.
13011.GE2.305b Honda NS50 lower

39.00 x 1.50 1./x 1.7/0.7  C  N  $10.0
71.0855.7 4650 1os Minarelli  V1, P4, P4 (alum cyl) lower
26.1044 Morini S5T, S5E, S5ET kids off road, lower

39.00 x 1.50 1./x 1.7/0.7  C   I   $10.0
22351-65 1os Aermacchi Harley Davidson M50 1965-66

39.00 x 2.00 1./x 1.7/0.7  C   I   $12.0
22148 Motobecane (after 06-76) Morini S5R lower

39.00 x 2.00 1./x 1.7/0.7  C  N  $10.0
14821 Motobecane (before 07-76), DiBlasi mini-cycle

39.00 x 2.0/1.0 x 1.8/0.7  L  N  $19.0
26.1003 Morini S5R, S5T alum. cylinder (upper ring)

39.03 x 2.00 1./x 1.7/0.7  C   I   $12.
2812200 Jawa 207 1970-83 standard

39.20 x 1.50 1./x 1.7/0.7  C  N  $15.0
71.0855.7 4660 2os Minarelli V1, P4, P4 (al-cyl) lower

39.20 x 1.50 1./x 1.7/0.7  C   I   none
22352-65 2os Aermacchi Harley Davidson M50 1965-66

39.25 x 1.2/1.0 x 1.70 /7  T   I   $19.
13012.GE2.305a 1os Honda NS50 upper

39.25 x 1.20 x 1.85 /0..7  C   I   $10.
13012.GE2.305b1os Honda NS50 lower

39.28 x 2.00 x 1.65 /0..7  C   I   $14.0
2812201 1os Jawa 207 1970-83

39.40 x 1.50 1./x 1.7/0.7  N   none 
71.0855.7 4670 3os Minarelli V1, P4, P4 (al-cyl) lower

39.40 x 1.50 1./x 1.7/0.7  C   I   none
22353-65 3os Aermacchi Harley Davidson M50 1965-66

39.40 x 2.50 1./x 1.7/0.7  C  N   $11.0
Rizzato Califfo 1978 (Rizzato 119 engine)

39.50 x 1.2/1.0 x 1.70 /7  T   I    none
13013.GE2.305a 2os Honda NS50 upper

39.50 x 1.20 x 1.85 /0..7  C   I   $10.
13013.GE2.305b 2os Honda NS50 lower

39.50 x 1.70 x 1.60 /0..7  C flat $10.0
60817 Solex rings (3) no locating pins

39.53 x 2.00 x 1.65 /0..7  C   I   $19.0
2812202 2os Jawa 207 1970-83

39.60 x 1.50 1./x 1.7/0.7  C  N  $17.0
71.0855.7 4680 4os Minarelli  V1, P4, P4 (al-cyl) lower

39.80 x 1.50 1./x 1.7/0.7  C  N  $17.0
71.0855.7 4690 5os Minarelli V1, P4, P4 (al-cyl) lower

39.80 x 2.50 1./x 1.7/0.7  C  N none
1os Rizzato Califfo 1978 (Rizzato 119 engine)

 

size x height x width 00 type gap price    40 to 40.9 mm

40.00 x 1.2/1.0 x 1.60 /7  T  N  $14.0
633086 China 49cc two-strokes upper, most

40.00 x 1.2/1.0 x 1.70 /7  T   I   $14
2W1.11610.0000a Yamaha YSR50 upper, PGO Star 50 upper, others

40.00 x 1.20 x 1.85 /0..7  C   I   $13
2W1.11610.0000b Yamaha YSR50 lower, PGO Star 50 lower, others

40.00 x 1.5/1.3 x 1.80 /7  $14.0
13011.147.005a Dailim Trac, upper for Honda NC50,PA50,Yamaha QT50

40.00 x 1.50 1./x 1.7/0.7  C  N  $10.0
480510 Batavus M48, M56, Trac (not Daelim), Flandria 
Bermuda
13011.147.005b Honda lower for NC50,PA50, Yamaha QT50 lower
G7347 Benelli G2, 1965-75 Ward Riverside, Benelli mini-cycles
26.1044 Morini S5R, S5T alum. cylinder (lower ring)

40.00 x 1.50 1./x 1.7/0.7  C   I   $10.0
551913 Morini MO Gyromat,Convert (early ’70s MO1,MO2)
0F0.250.0111 Derbi 1986-1989 flat reed, Kreidler Flory

40.00 x 2.00 1./x 1.7/0.7  C  N  $10.0
307.021.00 Garelli all 1970’s, 00’s Avanti/Mont (most)
Casal K177, 2000’s Hero Majestic Pacer

40.00 x 2.0/1.0 x 1.8/0.7  L  N   $10.0
310.001.00 Garelli Monza GT upper

40.00 x 2.50 1./x 1.7/0.7  C   I   $14.0
38315 Peugeot 102, 103 (almost all US models)

40.20 x 1.50 1./x 1.7/0.7  C  N  $22.0
G7347/2 1os Benelli, 1os M Ward, filed down 40.25

40.20 x 2.00 1./x 1.7/0.7  C  N  $15.0
308.027.00 1os Garelli

40.25 x 1.00 1./x 1.7/0.7  C  N  $12.0
633087 1os China 49cc two-stroke scooter

40.25 x 1.50 1./x 1.7/0.7  C  N  $14
480511 1os Batavus M48

40.25 x 1.5/1.3 x 1.80 /7  T  N   none
13021.147.005a 1os Honda NC50, PA50 upper

40.25 x 1.50 1./x 1.7/0.7  C  N  $15.
13021.147.005b 1os Honda NC50, PA50 lower
480511 1os Laura M48

40.30 x 1.50 1./x 1.7/0.7  C  N  $19.0
4641b Minarelli V1HL and V1L lower, filed down 40.5

40.30 x 2.0/1.0 x 1.8/0.7  L  N  none
4641a Minarelli V1L upper

40.40 x 1.50 1./x 1.7/0.7  C  N  none  
G7347/4 2os Benelli  G2, 2os M Ward and mini-cycles

40.40 x 1.50 1./x 1.7/0.7   I   $9.00
26.1045 Morini MO1, MO2, MO4, M1

40.40 x 2.00 1./x 1.7/0.7  C  N  $12.0
308.028.00 2os Garelli

40.50 x 1.5/1.3 x 1.80 /7  T  N  none
13031.147.005a 2os Honda NC50, PA50 upper

40.50 x 1.50 1./x 1.7/0.7  C  N  $11
13031.147.005b 2os Honda NC50, PA50 lower
480512 2os Batavus M48

40.50 x 2.50 1./x 1.7/0.7   I   $12.0
33648 1os Peugeot 102, 103 (some, but none in CA)

40.60 x 1.50 1./x 1.7/0.7  C  N  $10.0
G7347/6 3os Benelli, 3os M Ward
71.0860.7 4651b 1os Minarelli V1L lower

40.60 x 1.50 1./x 1.7/0.7  C   I  $12.0
26.1046/6 1os Morini MO1, MO2, MO4, M1

40.60 x 2.00 1./x 1.7/0.7  C  N  $10.0
308.029.00 3os Garelli

40.60 x 2.0/1.0 x 1.65/.6  L  N  $15.
71.0860.7 4651a 1os Minarelli V1L upper

40.75 x 1.5/1.3 x 1.80 /7  T  N   none
13041.147.005a 3os Honda NC50, PA50 upper

40.75 x 1.50 1./x 1.7/0.7  C  N   none
13041.147.005b 3os Honda NC50, PA50 lower

40.80 x 1.50 1./x 1.7/0.7  C   I   $12.0
26.1046/8 2os Morini MO1, MO2, MO4, M1

40.80 x 1.50 1./x 1.7/0.7  C  N  $9.0
71.0860.7 4661b 2os Minarelli V1L lower

40.80 x 2.0/1.0 x 1.65/.6  L  N none
71.0860.7 4661a 2os Minarelli V1L upper

40.80 x 2.00 1./x 1.7/0.7  C  N   $10.0
308.030.00 4os Garelli 

 

size x height x width 00 type gap price    41 mm and over

41.00 x 1.2/1.0 x 1.90 /7  T   I   $14
13010.GJ5.015a Honda TG50, NN50 Gyro upper

41.00 x 1.2/1.0 x 1.90 /7  C   I none
13010.GJ5.015b Honda TG50, NN50 Gyro lower

41.00 x 1.5/1.3 x 1.80 /7   I   $14.0
12140-16B10 Suzuki FY50, FZ50, FA50 upper

41.00 x 1.50 1./x 1.7/0.7  C  N   $10.0
Minarelli V1 Industriale 53cc stroke 42

41.40 x 1.50 1./x 1.7/0.7  C   I   $12.0
Unknown only one

42.00 x 1.50 1./x 1.7/0.7  C  N   none
Minarelli
V1 Carrabela 58cc stroke 42

42.00 x 2.00 1./x 1.7/0.7  C  N   $10.0
Puch
DS60

42.00 x 1.50 1./x 1.7/0.7  C flat $40/set
E660-00-50 Indian 4-stroke ring set comp(2) oil(1)

42.25 x 1.50 1./x 1.7/0.7  C flat $40/set
E660-10-50 1os Indian 4-stroke set comp(2) oil(1)

42.50 x 1.50 1./x 1.7/0.7  C flatnone
E660-20-50 2os Indian 4-stroke set comp(2) oil(1)

42.75 x 1.50 1./x 1.7/0.7  C  N  $12.0
big bore kit appr 60cc only two

43.00 x 1.50 1./x 1.7/0.7  C  N  $12.0
4635HP big bore kit appr 60cc only 3

43.00 x 2.0/1.0 x 1.65/.6  L   N  $16.0
big bore kit
appr 60cc only one

43.50 x 1.50 1./x 1.7/0.7  C  N  $10.0
big bore kit appr 60cc

44.00 x 1.50 1./x 1.7/0.7  C  N  $10.0
G-591 Benelli Dynamo 65 59cc stroke 39
MF-554 big bore kit Peugeot 103 59cc
2

44.00 x 1.50 1./x 1.7/0.7  C   I    $11
22350-67 Aermacchi Harley Davidson M65 1967-72 64cc stroke 42

44.20 x 1.50 1./x 1.7/0.7  C   I    none
22351-67 1os Aermacchi Harley Davidson M65 1967-72 64.5

44.40 x 1.50 1./x 1.7/0.7  C   I    none
22352-67 2os Aermacchi Harley Davidson M65 1967-72 65cc

45.00 x 1.50 1./x 1.7/0.7  C  N  none
71.8187 Minarelli P4-70, P6-70 70cc

45.20 x 1.50 1./x 1.7/0.7  C  N  none
71.8187 1os Minarelli P4-70, P6-70 70cc

45.40 x 1.50 1./x 1.7/0.7  C  N  none
71.8187 2os Minarelli P4-70, P6-70 70cc  

 

 


Ring Information

 

Pinned or Not Pinned: Most moped piston rings are two-stroke style, where there are pins in the ring grooves of the piston that keep the rings from rotating around. Two stroke cylinders have holes or ports that the ring ends can snag on. So two stroke rings are pinned to the piston. Four stroke cylinders do not have any holes, so four stroke rings are not pinned. Knowing about those pins is important when installing.    

Getting the right rings: If your model is not in the applications, then you must measure the bore and the ring thickness. A calipers is the best tool to measure the bore (ring diameter) and ring thickness. Sometimes your rings might not be original, for many reasons. The piston might be aftermarket with thinner rings. The cylinder might be bored out to an oversize bore. Some mopeds came with more than one piston size or ring style.

Break a ring, how not to: Two stroke pistons have little pins (stumps, bumps) in the piston ring grooves that prevent the rings from rotating. Knowing where each ring locating pin is, and aligning the ring gap over the pin during cylinder installation, is the key to not breaking the ring. 

Measuring wear: A new piston ring is a the best tool to measure how worn a cylinder is. Conversely, a new cylinder is the best tool to measure how worn a ring is. To measure the wear of a ring, you need a perfectly round cylinder of a precisely known bore. A worn cylinder that has not been honed will still have it’s original new bore at the very top, above where the rings rub at. A new ring in a new cylinder should have a very small end gap of .004 to .008″. A worn but still OK cylinder with a new ring will have a gap of .0010 to .018″. A worn cylinder and ring both will have an end gap of over .020″(.5mm). A badly worn cylinder and/or ring will have a huge gap, over .030″(.75mm). You measure ring gap with a feeler gauge.

Classifying Jawa Rings

Classifying Piston Rings

Classifying rings: Rings get mixed up and are difficult to tell the size, unless a perfectly round cylinder of an appropriate size is available to place the ring in. If you try to squeeze a piston ring into a circle with just fingers, it inevitably becomes a very rounded polygon, or at best an ellipse. So the measurement becomes inaccurate. At right is how Myrons Mopeds’s Jawa piston rings were classified, using a piece of aluminum tubing with a tight fitting piston inside it to hold the tube round, and the test ring square. From top to bottom, 39.03 x 2.0, 39.28 x 2.0, 39.53 x 2.0, 39.78 x 2.0mm. Each ring increases in diameter by 0.25mm, so the circumference increases by Pi times that, or about 0.8mm. Here the inside of an old fishing pole tube is 39.78mm, perfect for the 3rd oversize 39.78 ring, on the bottom, with a gap of almost zero. Each gap is 0.8mm more because each ring is 0.25mm less diameter. It is important that the piston and ring fit the cylinder properly.   

Filing down: To make a ring slightly smaller, one of the two ring ends can be filed down, while preserving the shape. To reduce the size (diameter) by 0.20 mm, the end must be filed down by pi times that, 0.63 mm. When a filed down ring is installed in a cylinder smaller than it was designed for, two things change. The tension is greater, and the shape is slightly non-circular. So filed rings need a longer break-in period, to wear down the higher places. With 38 to 41 mm rings, the size can be reduced by 0.2mm with about 30 minutes of break-in, and by 0.5mm with about 2 hours of break-in. After break-in the rings have a mirror polish all around.

Why is the width not specified? Because the inner side of the ring does not touch anything. The ring has spring tension pushing it outwards, keeping the bottom (inner) surface from touching the bottom of the ring groove. So the ring width can be any amount, from about half the groove depth, to the groove depth. The exact ring width is not important. Exact ring height and diameter are important. 

 

 


Sachs Engine Models

February 27, 2021

1955 Sachs poster

1. Sachs Engines

Welcome. “Fichtel & Sachs” was founded in 1895 by Ernst Sachs and Karl Fichtel, in Schweinfurt Germany. Ernst Sachs was a racing cyclist and technical wiz, while Karl Fichtel was a business manager. They made hubs and spindles for bicycles and lorries. Ernst Sachs designed and patented a new bicycle hub, the “coaster brake” in 1894, which sold successfully, and also invented the “free-wheel” in 1903. Fichtel died in 1911, and Sachs, in 1932. The first Sachs engine did not come out until 1930.

Sachs introduced their first Saxonette moped in 1937, a 60cc two-stroke 1.2 hp “motor wheel” where the rear wheel and motor were a unit. 320,000 were made in 1937, and 500,000 in 1938. Read more at https://en.wikipedia.org/wiki/Sachs_Motorcycles

 

 

Sachs 301/A

Sachs 502/3

Sachs 501/2

Sachs 504/1

 

 

 

 

 

 

Sachs 504/1

Sachs 505/1 and 505/2

 

 

 

 

 

 

 

 

 

 

 

Sachs engines have the following numbering scheme:  SSX/YZ(W)

  • SS is the engine size 30, 50, 80, 100, 150, 175 (50 for US models)
  • X is the bottom end designation 1, 2, 3, 4, 5, 6 (4, 5 or 8 for US models).
  • Y is the number of speeds 1, 2, 3, 4, 5, 6 or A ( 1 or A for US models)
  • Z is the cylinder designation, and represents the speed restrictions applied, and may be A, B, C or D
  • W is an additional designation sometimes included on later models and import models to identify other peculiarities. A “K” for example indicates the kickstart version.

Examples:

  • 301/A   is 30 cc size, type “1” bottom end (rear bicycle wheel), “A” automatic transmission
  • 501/4A is 50 cc size, type “1” bottom end (1960’s   kick-start), “4” speed manual trans.
  • 502/2A is 50 cc size, type “2” bottom end (1960’s with pedals) “2” speed manual trans.
  • 504/1A is 50 cc size, type “4” bottom end (1970’s   no pedals), “1” speed, “A” speed version
  • 505/1D is 50 cc size, type “5” bottom end (1970’s with pedals), “1” speed, “D” speed version
  • 508/A   is 50 cc size, type “8” bottom end, (80’s 2sp no pedals) “A” automatic transmission
  • 1005/5A 100 cc size, type “5” bottom end (1980’s   kick-start), “5” speed, “A” speed version
  • 1255/6A 125 cc size, type “5” bottom end (1980’s   kick-start), “6” speed, “A” speed version

 

 


Benelli G2 G2K

January 30, 2021

updated 2020-03

Benelli models with G2, G2K engines 1970-80

49 cc horizontal cylinder 1-speed, automatic clutch.

 

 

G2 engine: (Gentlemen Due 49cc) is on US models 1977-80 Benelli G2, 1976-77 Benelli Blazer, 1978-80 Moto Guzzi, and 1977-80 Moto Guzzi Robin and UK models 1974-80? G2. The G2 engine is the second generation of the late 60’s GM engine, a 25mph horizontal cylinder one-speed automatic, with a Dellorto 9mm sipping straw. Like the GM, the G2 engine does not have built-in pedals. The external pedal system is unusual with both pedal and motor chains on the left side. Most bicycle chains are on the right side, so a special reverse or “left hand” freewheel is required.

 

G2 engine type G (long exhaust, Adler clutch)

’77-80 Benelli G2 (US)
1.5 hp, 8.5 cr

’78 Benelli G2 (UK)
1.34 hp (1 kW), 8.0 cr

’78 Moto Guzzi G2 (US)
1.5 hp, 8.5 cr

’78-80 Moto Guzzi G2 (US)
Berliner Motor Corp in NJ

 

 

 

 

 

 

 

 

 

G2 engine type R (short exhaust, Rimoldi clutch)                  G2 engine type R (short exhaust, Rimoldi clutch)

’76-78 Guzzi Robin (US)

’71 Moto Guzzi Chiü

’76-77 Ben. Blazer (US)

1970 Benelli Bobo

 

 

 

 

 

 

 

 

Benelli G2 engine 49cc (40 x 39) gears 21/71

Dual left chain drive

G2 dual left chain drive
motor sprockets 12/46

 

 

 

 

 

 

 

 

 

G2K engine: (Gentlemen Due Kick 49cc) is on 1970-76 Gentleman, UK models 1974-80? Motorella, 1978-80? G2 KS and G2 Elle. Eliminating the pedals and pedal chain simplified the frame design, and allowed the rear wheel to have a single sprocket and bigger wheel bearings (since they did not have to pass through the inside of a freewheel). 

Here is a English language 1978 Benelli Service Manual (UK models 50-125cc) a PDF download for the mopeds below and others. Euro models have a Dansi 101662 magneto. Euro models with brake light have Dansi 101813. US models (all with brake light) have Dansi 101441 or 101813.

 

1970 Benelli Gentleman

1970 Benelli Gentleman

1976 Benelli Gentleman

 

 

 

 

 

 

 

 

’78 Benelli Motorella
40 x 39, 1.3hp, 8.5cr
gears 22/70
sprockets 11/46

1978 Benelli G2 Elle
40 x 39, 1.36hp, 7.9cr
gears 22/70
sprockets 9/48

1978 Benelli G2 KS
40 x 39, 1.36hp, 7.9cr
gears 22/70
sprockets 9/48

 

 

 

 

 

 

 

 

 

 


Benelli G2 Parts

Benelli G2-USA specs:  40mm piston with same vertical dimensions as Morini, 8.5 comp. ratio, 25mph, 1.5hp at 4400rpm, 150mpg. sprockets 12 x 46T, trans oil 4 oz of 10w40 motor oil, fill plug on lower right is also oil level check plug, cables are all single-ended, seat post 25.0 x 22mm

PV controlsVeglia smallBenelli G2-USA components: 2.25-16″ tires, 1.35-16″ rims, Benelli one speed automatic engine, Dellorto SHA 14/9 carburetor, #44 jet. Dansi 101813 magneto (external ignition ground type). CEV 2139 bullet head light, CEV 9400.2 tail light (with resistor for external ignition ground magneto), CEV plastic slide clamp-on switches, PV controls, Grimeca hubs (rear hub is special, has both chains on left side, Benelli only) and brakes, 11mm axles, Veglia speedometer with LH driver, 12×1 female gas valve with special long detachable handle-shaft that goes through a hole in the side panel.

The Benelli Blazer is made by Motobi. It is like a G2 but with a standard tube frame with separate gas tank. The European version is called Benelli Bobo.

Here three parts catalogs G, R and B are combined into one list.

B ’76-77 Benelli Blazer-US and
  70’s Bobo (1970# and 1975#)

G 1977-80 Benelli G2-US
1977-80 Moto Guzzi G2-US
(1970 part# and 1980 part#)

R. ’77-79 Moto Guzzi Robin-US
and 70’s Chiü   (1980 part#s)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G. Adler clutch
also on Demm

G,R,B. PV controls

R,B. Rimoldi clutch also Puch

B. Domino
on Bobo

B1. list

G1. list

 

 

 

 

 

 

 

 

 

 

G1 Benelli G2 (G2 US)
G2 engine parts

R1 Moto Guzzi Chiü (Robin US)
G2 engine parts

B1 Benelli Bobo (Blazer US)
G2 engine parts

 

 

 

 

 

 

 

 

 

 

G,R,B. start cable
for PV controls

.G R#  B#  00 1975# 0000  1980# 0   price 0 1970# 0 description        specs
00
1 000 000 000.000.0.000 71.80.15.25  N/A     ‌G00  start cable gray 2P 2 ends ∅7 φ6 52 x ?
000 000 000
000.000.0.000 00.00.00.00  $10.0 ‌‌G0  substitute gray 1P 1 ended ∅7  52 x 57″

000 000
001 239.127.0.799 00.00.00.00  $10.0FA3706/8 s cable blk 1L 1 ended φ6  52 x 57″
000
C44 000 000.000.0.000 48.80.15.70  $10.0G0   start cable black 1P 1 ended ∅7  52 x 57″
002 C43 002 225.005.0.815 48.80.18.70  $0.50 ‌G7191 start cable stop cap  for 1P F5C photo 
003 C42 003 326.044.0.799 48.80.25.70  $4.00 G10 start cable spring subst. 6.5-7.0 id x 60-75
004 C40 004 438.001.0.817 48.09.39.70  N/A     G7947/C start lever-shaft ∅11
005 C39 005 901.032.0.200 90.70.61.07  $$.$$G4 start shaft seal ring
006 C38 006 314.012.0.832 48.08.76.70  none. ‌G7948 start lever inner
007 C37 007 904.009.0.100 90.27.10.11  $2.00 ‌G7949 start shaft circlip 11 x 1.0
008 A15 008 247.038.0.826 48.00.16.70  N/A     N8 clutch cover
009 A16 009 982.048.0.126 98.62.03.30  $1.00 ‌MU1224 cover screw M6x30 allen black
010 A17 010 982.051.0.126 98.62.03.45  $1.20 ‌MU3732 cover screw M6x45 allen black
011 000 011 328.127.0.799 48.01.55.81  N/A     G 000 Benelli emblem
000 A18 000 000.000.0.000 71.01.55.00  N/A     G 000 Moto Guzzi emblem
013 A20 013 917.043.0.125 98.05.23.30  $1.00 ‌H8103 cover and ex. bolt M6 x 30 hex

B. Start cable for
Domino controls

014 000 014 970.021.0.149 95.02.11.06  $0.25 ‌G 000 toothed washer ∅6
0
15 A21 015 221.010.0.799 39.01.88.00  $$.$$UI189 oil filler and check plug
016 A22 016 383.010.0.799 90.71.41.26  $$.$$L418 check plug gasket
017 A23 017 916.074.0.125 98.05.43.10  $$.$$MU234 oil drain plug
018 A24 018 287.137.0.799 90.71.40.62  $$.$$L419 drain plug gasket
019 C15 019 201.030.0.832 48.08.55.70  $6.00G373 starter push rod ∅5 x 25
020 C16 020 383.027.0.799 48.08.64.70  $1.50G369 starter washer ∅5 ∅11.5 x 0.5
021 000 021 203.043.0.799 71.08.32.00  $6.00 G418 clutch clip ring ∅95 x 2.0
000
C17 000 000.000.0.000 48.08.32.70  N/A 0000 clutch clip ring ∅95 x 2.0
022 000 022 263.072.0.799 71.08.28.00  $37.0 G415 starter disk
023 C19 023 264.026.0.799 92.70.11.13  $2.00N161 clutch nut M10-1.0 x 8 hex17
024 000 000 000.000.0.000 71.08.00.25  N/A     G 000 Adler (G) clutch assy
000 C14 024 272.002.0.799 00.00.00.00  N/A     G 000 Rimoldi (B) clutch assy = Puch
025 000 000 000.000.0.000 71.08.17.00  N/A     G 000 clutch housing G M30-1.5 int. puller
000 C20 025 774.012.0.799 48.08.35.70  N/A     G374/1 clutch housing B 2 M6-hole puller
026 C21 026 904.013.0.100 90.27.10.15  $1.50 MU3813 circlip external type ∅15
027 C22 027 378.016.0.799 48.08.68.70  $$.$$G5 washer ∅15 ∅26 x ??
028 000 000 000.000.0.000 71.08.44.25  N/A     G 000 clutch drum with gear G ∅95 id
000 C27 033 719.004.0.799 48.08.44.70  N/A     G416/1 clutch drum with gear B

000 C23 028 793.042.0.799 48.08.19.70  N/A     G7944/1 adjustment screw B
029 000 000 000.000.0.000 71.08.20.00  N/A     G 000 clutch shoe-weight G
000 C24 029 764.001.0.799 48.08.20.70  N/A     G7944/2 clutch shoe-weight B
030 000 000 000.000.0.000 71.08.41.00  $12.0 G 000 circular coil spring G
00 0C25 030 759.025.0.799 48.08.35.70  N/A     G7944/3 coil spring B
031 000 000 000.000.0.000 71.08.26.00  $9.00 G 000 triangular spring plate G
000 000 031 904.008.0.100 90.27.10.10  $1.50 MU8153 circlip B external type ∅10
032 C41 02A 000.000.0.000 48.80.24.70  $3.00 M277  start cable pinch bolt for 1P P20 photo
000 000 032 719.003.0.799 01.01.01.01  N/A     G416 clutch drum bare B
034 000 034 300.028.0.815 48.07.04.70  N/A     G2 drive gear 21 teeth
035 C28 035 218.034.0.815 48.07.03.70  $$.$$G3 clutch drum bushing 15-??-??
036 C30 036 218.037.0.815 48.08.38.70  $$.$$N18 clutch spacer with lip 15-20-??
038 C31 038 264.024.0.799 48.21.92.70  $$.$$L837 right drive shaft nut
039 C32 039 300.029.0.815 48.21.58.70  N/A     N21 driven gear 71 teeth
040 A31 040 903.030.0.100 90.27.20.35  none   N12 circlip internal type ∅35
041 A34 041 922.008.0.100 92.20.11.17  $10.0 ‌MU7038/1 right drive shaft bearing #6003 17-35-10
042 C33 042 958.009.0.143 91.70.13.50  $$.$$MU164 drive shaft woodruff key
043 C34 043 200.013.0.815 48.21.36.70  N/A     N19 drive shaft
044 A35 044 922.015.0.100 92.20.12.15  $10.0 ‌MU86/1 left drive shaft bearing #6202 15-35-11
045 A36 045 900.119.0.200 90.40.25.35  $5.00 ‌N34 drive shaft seal 25-35-7
046 C35 046 303.008.0.815 48.33.05.70  N/A     N20/1 sprocket 11 tooth
047 C36 047 264.023.0.799 92.70.11.22  $$.$$U124 sprocket nut
048 A26 048 982.052.0.126 98.62.03.50  $1.40MU1230 case bolt M6 x 50 allen black
049 A25 049 982.053.0.126 98.62.03.55  $0.80 ‌G 000  case bolt M6 x 55 allen black
050 A27 050 287.045.0.799 48.00.17.70  $12.0 ‌N25 trans cover gasket
051 A28 051 235.008.0.815 48.00.11.70  N/A     N3 right case half
052 A29 052 368.022.0.815 35.00.20.00  $$.$$G507  centering dowel-tube ∅11
053 A30 053 900.090.0.200 90.40.20.35  $7.00 ‌N33 right crank seal 20-35-7
054 A32 054 922.014.0.100 92.20.12.16  $10.0 ‌MU86 L and R crank bearing #6202C3 15-35-11
055 C13 055 958.007.0.143 91.60.03.37  $1.50 ‌MU3817 clutch woodruff key M86 3 x 5 x 12.3
056 000 056 425.013.0.815 48.00.11.70  N/A     N159 right crank half
057 000 057 370.009.0.815 48.06.50.70  N/A     G633 crank pin
058 000 058 215.021.0.815 48.06.16.70  N/A     G628 con rod
059 000 059 290.006.0.799 92.25.22.21  N/A     G327 rod bearing
060 000 060 425.015.0.815 48.06.43.70  N/A     N136 left crank half
061 C12 061 958.006.0.143 91.60.02.38  $2.00 ‌G7274 flywheel woodruff key M81  2.0 x 3.7
062 A33 062 900.051.0.200 90.40.15.35  $7.00 ‌N11 left crank seal 15-35-7 orig: 15-35-10
063 A37 063 287.044.0.799 48.00.09.70  $12.0 ‌N24 case gasket
064 A45 064 287.138.0.799 90.71.40.80  $$.$$L493 vent ring gasket
065 A44 065 000.000.0.000 48.00.46.71  N/A     L492 transmission case vent
066 A39 066 288.059.0.799 91.55.10.70  N/A     UI281 magneto wires grommet
067 A38 067 235.010.0.815 48.00.08.70  N/A     N2 left case half  use set #147
068 D10 068 983.042.0.125 98.20.04.10  $1.30 MU1147 stator plate screw M4 x 10 slot
069 A40 069 984.075.0.125 98.28.06.14  none   N7 screw M6 x 14 slot-sunk
070 A41 070 247.036.0.815 48.00.04.70  N/A     N6 magneto cover base
   Dansi magnetos: all ∅82 id rotors and ∅94 od stators:  IIN means Internal spark, Int. ground, No brake light
.G#  R#  B#  00 1975# 0000  1980# 0   price 01970  EEB means External spark, Ext. ground, Brake light
0
00 D09 071 427.027.0.799 48.71.24.71  N/A     N14 magneto B,R 100892 ∅110 ⇒ alum. IIN
000 D09 071 427.027.0.799 48.71.24.71  N/A     N14 on ’67-75? Benelli Gentleman, Bobo, Guzzi Chiu (Euro)

00 0
D09 530 000.000.0.000 48.71.24.90  N/A     G00 magneto B,R 101441 ∅103 ⇒ steel EIB
00 0D09 530 000.000.0.000 48.71.24.90  N/A     G00 on ’76-77  Benelli Blazer, Guzzi Robin (some)

0
71 D09 000 000.000.0.000 71.71.24.25  N/A     G00 magneto G,R 101813 ∅103 ⇒ steel EEB 
0
71 D09 000 000.000.0.000 71.71.24.25  N/A     G00 on ’77-80  Benelli G2, Guzzi Robin (some)

072 C11 072 971.301.0.210 95.10.12.75  $2.00 ‌UI7091 plain washer ∅9 x 13
073 C10 073 970.029.0.149 95.02.11.09  $1.80 ‌N28 toothed washer 9 x 13
074 C09 074 264.025.0.799 48.71.95.70  $9.50UI7090 flywheel nut     photo M9-1.0, hex14 x 6 with ∅13 x 10
074 C09 074 264.025.0.799 48.71.95.70  $0.00 ‌uses a 14 mm socket that fits outside the flywheel center hole

074 C09 074 010.010.0.100 01.01.01.01  $7.00 ‌2050118446 substitute photo M9-1.0, hex12 x 9 for Garelli
074 C09 074 010.010.0.100 01.01.01.01  $0.00 ‌uses a 12 mm socket that fits inside the flywheel center hole

075 000 075 247.027.0.820 48.00.03.71  N/A   G7775  magneto cover aluminum 126 id
000 A42 000 010.010.0.101 48.00.03.70  N/A   G0000  magneto cover aluminum 126 id

000
D13 076 288.086.0.799 45.71.76.00  N/A     G 00  spark plug cap rubber boot
077 C05 077 290.003.0.799 92.25.20.12  $11.0LB157 piston needle bearing 12-15-15
078 C03 078 397.007.0.815 48.06.12.70  $11.0LB156 piston pin ∅12 x 31?
079 C04 079 903.007.0.100 90.27.20.12  $1.50 ‌MU339 piston clip ∅12
080 000 000 000.000.0.000 70.06.04.00  $47.0 G7346 piston G bare dome top hi-comp use #100
000 C02 080 356.063.0.799 71.06.04.10  N/A     N257 piston B bare  flat top  lo-comp  use #100
081 C01 081 208.010.0.799 48.06.08.70  $10.0 ‌G7347/S   piston ring Std 40.0 x 1.5 GN
0
81 C01 081 700.007.0.799 48.06.08.72  $22.0 G7347/S2 piston ring 1os 40.2 x 1.5 GN
0
81 C01 081 700.008.0.799 48.06.08.74  none   G7347/S4 piston ring 2os 40.4 x 1.5 GN
0
81 C01 081 700.009.0.799 48.06.08.76  $10.0 G7347/S6 piston ring 3os 40.6 x 1.5 GN
082 A12 082 287.043.0.799 48.02.08.70  $6.00N23 base gasket
083 A08 083 234.063.0.815 48.02.03.70  $$.$$G321 cylinder
084 A13 084 359.138.0.799 96.50.61.05  $4.00 ‌G7483 cylinder stud M6 x 105
085 A14 085 967.036.0.110 95.00.02.06  $0.20 ‌MU332 head washer ∅6
086 A09 086 935.017.0.116 92.60.22.06  $0.30 ‌MU280 head & ex. nut M6
087 A07 087 287.009.0.799 48.02.20.70  $7.00 ‌G7010 head gasket
088 A01 088 400.038.0.815 48.02.24.70  N/A     N322 head
089 D14 089 928.008.0.200 35.71.70.00  none  ‌G 00 spark plug W175T2 = W7C = NGK BR6ES
090 A03 090 287.011.0.799 48.11.59.70  $7.50 ‌G7015/1 intake gasket ∅6 x 34
091 A04 091 287.042.0.799 48.11.55.70  $9.00 N15 intake spacer good-used ∅6 x 34 x 4
092 A02 092 000.000.0.000 48.11.50.70  $26.0N24 intake G,R used ∅6 x 34, ∅12 x ∅18
000 000 092 232.011.0.799 00.00.00.00  N/A     N27 intake Blazer     ∅6 x 34, ∅10? x ∅18
093 A05 093 982.046.0.126 98.62.23.20  $0.70 ‌MU8034 intake screw M6 x 20 allen
094 000 000 000.000.0.000 71.11.26.11  N/A     G 0  carburetor G Dellorto SHA 14/9 jet 44
000 B05 094 239.048.0.799 48.11.26.70  N/A     G 0  carburetor B Dellorto SHA 14/9 jet 45
095 A11 095 359.108.0.799 96.50.60.26  $2.00 ‌UI7496 exhaust stud M6 x 26
096 A10 096 968.011.0.249 61.01.38.00  $0.25 ‌MU18  exhaust washer ∅6
097 B02 097 287.046.0.799 48.12.03.70  $6.50 ‌N30 exhaust gasket 6 x 40
098 000 000 000.000.0.000 00.00.00.00  $70.0000   long 2-piece exhaust G
000 B01 098 392.004.0.715 48.12.04.70  N/A     N251/1 pancake exhaust B
099 C07 099 712.002.0.799 48.06.14.70  N/A     G628/A connecting rod assy needle bearing

100 000 000 000.000.0.000 70.06.02.20  N/A     G7346/C    piston assy Std 40.0 Asso domed  8.5 cr
100 000 100 000.000.0.000 70.06.02.22  N/A     G7346/C2  piston assy 1os 40.2 Asso domed  8.5 cr
100 000 100 000.000.0.000 70.06.02.24  N/A     G7346/C4  piston assy 2os 40.4 Asso domed
100 000 100 000.000.0.000 70.06.02.26  N/A     G7346/C6  piston assy 3os 40.6 Asso domed 
000 C08 100 771.006.0.799
71.06.02.10  $65.0 ‌N257/C     piston assy Std  40.0 GOL  flat top 7.9 cr
000 C08 100 771.007.0.799 71.06.03.10  N/A     N257/C2    piston assy 1os 40.2 Asso flat top
000 C08 100 771.008.0.799 71.06.03.11  N/A     N257/C4    piston assy 2os 40.4 Asso flat top
000 C08 100 771.009.0.799 71.06.03.12  N/A     N257/C6    piston assy 3os 40.6 Asso flat top

101 000 000 000.000.0.000 14.71.74.00  $9.00 G7096/1  spark plug cap metal shielded modern
000 000 101 000.000.0.000 35.71.74.70  $9.00 G7096/1  same
00 0D12 000 000.000.0.000 45.71.74.00  $6.00 G00000   spark plug cap plastic modern
102 000 000 000.000.0.000 69.70.22.07  N/A    G00000   stator plate G ∅94 3 + 2 slot
000 000 102 772.006.0.799 00.00.00.00  N/A     SD462/3 stator plate B ∅94 3 + 2 slot same as GM
103 D15 103 742.005.0.799 48.70.95.70  N/A     G221/11  felt greaser
104 D20 104 793.007.0.799 35.70.79.00  $1.50 G221/3  points screw M4 x 8 small head
105 000 105 723.002.0.799 35.70.86.00  G221/6 = G26/2  condenser M17T
000 D16 000 000.000.0.000 48.70.86.70  G26/2  = G221/6 condenser M17T
106 000 000 000.000.0.000 71.71.50.25  N/A     G000  (lower) ignition source coil G M27
000 D18 106 713.006.0.799 48.71.50.70  N/A     N14/B (lower) internal spark coil B
000 000 529 000.000.0.000 48.71.50.90  $65.0 G0000(lower) ignition source coil B5 M20
107 D17 107 779.014.0.799 48.70.88.70  $16.0 SD462/2  points 1-piece M18
108 000 000 000.000.0.000 71.71.51.25  $65.0 G000/0 (upper) lights coil G M28 6V 25W
000 D19 108 713.005.0.799 48.71.51.70 N/A     N14/C  (upper) lights coil B
00 0000 527 000.000.0.000 48.71.51.90  $65.0 G0000  (upper) lights coil B5 M21 6V 15/10W
109 000 109 776.013.0.799 70.71.89.20  $0.40 G221/8  coil washer M4 thin lock washer
110 000 110 793.041.0.799 35.71.57.50  $1.20 G221/7   coil screw M4 x 25 slot
000 D20 000 000.000.0.000 48.71.57.50  $1.60 G0000   coil screw and washer M4 x 25

111 000 000 000.000.0.000 71.71.21.25  N/A     G000    flywheel rotor G ∅82 ∅103 Dansi 101813
000 D00 111 780.003.0.799 00.00.00.00  N/A     N14/A   flywheel rotor B ∅82 ∅110 Dansi 100892 ⇒
000 000 548 000.000.0.000 48.71.16.81  N/A     G000    flywheel rotor B5 82 ∅103 Dansi 101441

112 D20 112 783.006.0.799 48.71.57.70  N/A     SD404/1  screws and washers
113 C06 113 223.013.0.818 48.06.40.70  N/A     N325  crankshaft assembled
114 to 143  see Dellorto Carburetors
144 000 000 273.119.0.799 71.11.75.10  $10.0 FA3709/1  throttle cable gray   1-end, 33 x 38″
000 B06 144 000.000.0.000 48.11.75.70  $10     G00000    throttle cable black 1-end, 33 x 38″

145 A47 145 783.008.0.799 48.99.95.70  $21.0 G243/6  seal set 3-piece 15-35-7, 20-30-7, 25-35-7
146 A46 146 783.007.0.799 48.99.90.70  N/A     G242/6  gasket set 7-piece
147 A48 147 235.007.0.816 48.00.01.70  N/A     N37       case set 2-piece

B2. list

 

G2. list

G2. Benelli G2-USA frame parts

B2. Benelli Bobo (Blazer) frame parts

 

 

 

 

 

 

 

 

 

B3. list

G3. list

G3. Benelli G2-USA body parts

B3. Benelli Bobo (Blazer) body parts

 

 

 

 

 

 

 

 

 

B4. list

G4. list

G4. Benelli G2 wheels and controls

B4. Benelli Bobo wheels and controls

 

 

 

 

 

 

 

 

 

 

B5. list

B5. Benelli 1977 Blazer changes

Benelli Blazer-US: The USA version of the Bobo had the same parts catalog B1 to B4, except for the last page B5 that showed all of the changes. The controls (and start cable) changed from Domino to PV. A CEV 60mm speedometer, cable and driver were added. The CEV 2139 “bullet” headlight was round, bigger, brighter and required more watts. The CEV 9350 tail light also was bigger, brighter and required more watts. The 6V 21/5W #1154 bulb had a brake light and the lens had side reflectors. The switches were CEV round chrome clamp-on type, with English language labels. Right thumb operates engine stop. Left thumb operates lights and horn. The Blazer magneto generated more watts.  

 

 

 

 

 

 

M1. list

M1. Benelli Motorella G2K engine parts

E1. Benelli G2 Elle G2K engine parts

 

 

 

 

 

 

 

 

 

 

 

 

G2K partial parts list:

 M#  E# 000  1975# 0000  1980# 0    price 0 1970# 0 description        specs
048 048 357.003.0.799 71.26.25.00  $8.00 G 0000  kick start rubber says Motobi
   Dansi magnetos: all ∅82 id rotors and ∅94 od stators:  IIN means Internal spark, Int. ground, No brake light
 M#  E# 000  1975# 0000  1980# 0   price 0 1970#       EIN means External spark, Int. ground, No brake light

000 000 000.000.0.000 00.00.00.00  N/A     G00 magneto 0 ADP44  ∅110 ⇒ IIN ’70-75? Gentleman kick 60
070 000 427.022.0.799 00.00.00.00  N/A     G00 magneto M 100833∅103 ⇒ EIN ’73-76? Motorella

0
00 070 000.000.0.000 48.71.24.72  N/A     G00 magneto E101662 ∅103 ⇒ EIN ’76-80? G2 Elle, Motorella
095 098 928.008.0.200 35.71.70.00  none  ‌B1348/2 spark plug  = NGK BR6ES

099 099 359.108.0.799 96.50.60.26  $2.00UI7496 exhaust stud M6 x 26
100 100 287.046.0.799 48.12.03.70  $6.00N30 exhaust gasket
165 000 771.006.0.799 00.00.00.00  N/A     ‌N257/C     piston assy Std 40.0 x 17-12-18

165 063 000.000.0.000 70.06.02.20  $65.0G7346/C    piston assy Std 40.0 x 17-12-18 GOL
166 065 712.002.0.799 48.06.16.70  N/A     G628/A connecting rod assy
167 000 223.014.0.815 00.00.00.00  N/A     G0000 crankshaft M assembled
000 112 000.000.0.000 71.06.40.00  N/A     G0000 crankshaft E assembled

 

 

 

 

 


Benelli 4M 4MS 4M65

January 21, 2021
1969 Benelli Parts Catalog Dynamo Compact 50cc Dynamo Trail 50cc Dynamo Woodsbike 50cc

1968-69 Dynamo

Benelli models with 4M, 4MS, 4M65 engines 1965-77

49 or 59cc vertical cylinder 4-speed foot-shift, manual clutch.

1960's Benelli 50cc 4-speed foot shift, "mild" version with Dellorto SHA carb

Left 4M, right 4MS, 16 intake

1969 Benelli Dynamo Trail 50 engine

4MS engine

 

 

 

 

 

4M engine: The 4M has a mild cylinder, with shorter and narrower ports, a 12mm ID intake, and a smaller 12mm Dellorto SHA 14/12 side-draft carburetor.

The 4M engine was on the 1968-69 Benelli Dynamo Compact. M means marce, Italian for “march”, or in the motorcycle industry “foot-shift”.

4MS engine: The 4MS has a “sport” cylinder, with taller and wider ports, a 16mm ID intake, and a larger 16mm Dellorto UA16S down-draft carburetor. Horsepower 4.5 at 7800 rpm. This is the version shown in the parts illustration.

The 4MS engine was on the ’65-68 Benelli Fireball, ’67-68 Fireball Trail, ’65-68 Riverside 450SS, and ’69 Dynamo Trail and Super Mini.


1965-68 Ward Riverside 450SS with Benelli 4MS engine

Benelli 4M and 4MS engine parts

4M and 4MS partial parts list:

00#  price 0 1970# 00000 description        specs
002  $0.20 ‌MU332head washer ∅6

00
3  $0.30 ‌MU280 head & ex. nut M6
00none  ‌B1348/2 spark plug = NGK BR6ES

009 
none   ‌G7007 cylinder stud M6 x ?
011  $12.0G7010 head gasket ∅41
013 
none   ‌G7011/2 base gasket
035  $7.50  MU2265  drive seal 28-38-7
084  $00.0 MU7865 right crank seal

087  $45.0 G7346 piston bare dome top hi-comp use #91
089  $10.0 ‌G7347 0 piston ring Std 40.0 x 1.5 GN
089  $22.0 G7347/2 piston ring 1os 40.2 x 1.5 GN
089  none   G7347/4 piston ring 2os 40.4 x 1.5 GN
089  $10.0 G7347/6 piston ring 3os 40.6 x 1.5 GN
090  $8.00 G7115 piston pin ∅12 x ?

091  $65.0G7346/C   piston assy Std 40.0 x 17-12-18 GOL
091  N/A     G7346/C2 piston assy 1os 40.2 x 17-12-18
091  N/A     G7346/C4 piston assy 2os 40.4 x 17-12-18
091  N/A     G7346/C6 piston assy 3os 40.6 x 17-12-18
100  N/A     G7342 left crank seal 15-25-5

101  $70.0 G29 carburetor for 4M, Dellorto SHA 14/12 #58 jet
101  $00.0 G29 see Benelli FA section for parts list

 

 

1972 Benelli Dynamo 65cc Parts Manual

1969-75 Dynamo

 

 

4M65 engine: Since 1970 the 4M and 4MS 49cc engine size was increased to an advertised 65cc on the 4M65. But the actually size was 59.3cc. Bore and stroke were 44 x 39 mm. That was dishonesty in labeling, motivated by “bigger is better” thinking.

The Benelli 4M65 engine is on 1971-73 Mini Enduro, 1970-72 Cougar, 1970-71 Dynamo Compact, Dynamo Trail (Scrambler), Woodsbike, 1972-73 Compact II, Dynamo II, Woods II, 1974-75 Dynamo Trail, 1976-77 Dynamo. It has large square head, larger piston, Dellorto ME15BS carburetor. 

 

1969-75+ Benelli 65cc 4-speed engine

Benelli 4M65 engine

 

 

 


Benelli 3V 3VK 3VK-1978

January 21, 2021

Benelli models with 3V, 3VK, 3VK-1978 engines

49cc vertical cylinder 3-speed grip-shift, manual clutch.

1959 Benelli 3V with 3V engine

’72 Benelli 3VK with 3VK engine

’73 Benelli Export 3VK

 

 

 

 

 

 

 

 

 

 

Benelli 3VK engine parts

3V and 3VK partial parts list:

00#  price 0 1980# 0000 1970# 00000 description        specs
004  $0.30 ‌92.60.22.06 MU280 head & ex. nut M6
00
5  $0.2095.00.02.06 MU332 head washer ∅6
00$4.00 ‌96.50.61.05 G7483 cylinder stud M6 x 105 (107 total)
00N/A     ‌70.02.24.00 G7825 head

008  $7.00 ‌48.02.20.70 G7010 head gasket ∅41
00N/A     ‌00.00.00.00 G7006/A cylinder (different from FA)
0
11  N/A     ‌00.00.00.00 G310 intake pipe ∅18 at clamp (different from FA)
062  N/A     00.00.00.00 G7011 base gasket

095  $47.0.0 70.06.04.00 G7346 piston bare dome top hi-comp use #183
096  $10.0 48.06.12.70 G7018 piston pin ∅12 x ?
097  $1.50 90.27.20.12 L339 piston pin clip ∅12

098  $10.0 ‌48.06.08.70 G7347 0 piston ring Std 40.0 x 1.5 GN
098  $22.0 48.06.08.72 G7347/2 piston ring 1os 40.2 x 1.5 GN
098  none   48.06.08.74 G7347/4 piston ring 2os 40.4 x 1.5 GN
098  $10.0 48.06.08.76 G7347/6 piston ring 3os 40.6 x 1.5 GN
106  N/A     
70.71.24.00 G7094/4 magneto assy Dansi MSL105
106  N/A     00.00.00.00 G7094/2 magneto assy CEV 6097
106  N/A     70.71.16.20 G00000  magneto assy Dansi 100844  on 3VK NT (Export FA)
133   00.00.00.00 M56/2  points for MSL105 01.3240
photo
135  $15.0 00.00.00.00 M26/2  condenser for MSL105 M17D photo
150 
$70.0 70.11.26.00 G29  carburetor Dellorto SHA 14/12L genuine, modern (not all metal)  
150  $00.0 00.00.00.00 G29  with correct #58 jet, 18 clamp sleeve, air cover, screen and clip
157  $5.00 35.93.57.00 DE1486/58main jet 58

133  $00.0 00.00.00.00 G7094/2Dpoints for CEV 6097

183  $65.0 70.06.02.20 G7346/C   piston assy Std 40.0 x 17-12-18 GOL
183  N/A     70.06.02.22 G7346/C2 piston assy 1os 40.2 x 17-12-18
183  N/A     70.06.02.24 G7346/C4 piston assy 2os 40.4 x 17-12-18
183  N/A     70.06.02.26 G7346/C6 piston assy 3os 40.6 x 17-12-18

 

 

 

’76 Benelli Magnum 3V   ’78 Benelli Magnum 3V
3VK engine 00000000 3VK-1978 engine

’78 Benelli Magnum 3V
3VK-1978 engine

1978 Benelli Export
3VK-1978 engine

 

 

 

 

 

 

 

 

 

 

 


Benelli GM GK GK65

January 21, 2021

Benelli models with GM, GK engines 1965-73

1967 Gentlemen moped

49cc horizontal cylinder 1-speed, automatic clutch

1965 Gentlemen moped
GM engine, 2.25-16 tires

 

Benelli GM engine 49cc (40 x 39mm)

 

 

 

 

 

 

GM engine (Gentlemen Monomarcia 49cc) is on the 1965-69 Benelli Gentlemen (Italy model), father of the Benelli G2. It is also on the 1969 Benelli Maverick (US model), a front-gas-tank version of the Gentlemen. Notice the 1967 spelling of Gentlemen, not Gentleman. The Gentlemen spelling appears in several late 60’s official publications. 1970 official brochures said Gentleman. See Benelli’s with G2, G2K engines. Here we will use Gentlemen for 1960’s and Gentleman for 1970’s. 

’70’s Benelli Gentleman (in NZ) with GK engine

The GM engine has a Dansi MDP44 magneto and front-facing Dellorto SHA 14/9 carburetor. It does not have internal pedals. Instead both motor and pedal chains are on the left side, very unusual.

The Gentleman with pedals had a Domino left control with a start lever, instead of a left twist grip start control like the 1965-69 Wards Riverside had. It is visible in the photo. So it’s in bicycle mode all the time, until you pull the start lever.

GK (Gentlemen Kickstart 49cc) engines are on US-model mini-cycles. The kick models do not have pedals or a pedal chain.  The GK and GK-65 engines have a two-piece transmission cover, different than a GM one-piece. They do not have pedals or a pedal chain.

USA mini-cycles with GK and GK65 engines have Dansi ADP244S magnetos and front-facing carburetors, Dellorto SHA 14/12.

 

Benelli GM parts

GM partial parts list:

00#  price 0 1980# 0000 1970# 00000 description        specs
001 $10.0
70.09.30.10 G244/20 start cable for lever control 1L 52 x 57″
001 $00.0 ‌ 70.09.30.10 G244/20 146, 147, 148, 149, 150 not included
002  $00.0 00.00.00.00 G29/A carburetor SHA 14/12 
050  N/A     00.00.00.00 N14 magneto assembly Dansi MDP44 82/110 x 94

059  $4.0096.50.61.05 G7483 cylinder stud M6 x 105
060  $0.2095.00.02.06 MU332 head washer ∅6

061  $0.30 ‌92.60.22.06 MU280 head & ex. nut M6
067  $0.00 00.00.00.00 G7019 piston bushing

076  $45.0 70.06.04.00 G7346 piston bare dome top hi-comp use #165
077  $0.00 48.06.12.70 G7018 piston pin ∅12 x ?
079  $10.0 ‌48.06.08.70 G7347 0 piston ring Std 40.0 x 1.5 GN
079  $22.0 48.06.08.72 G7347/2 piston ring 1os 40.2 x 1.5 GN
079  none   48.06.08.74 G7347/4 piston ring 2os 40.4 x 1.5 GN
079  $10.0 48.06.08.76 G7347/6 piston ring 3os 40.6 x 1.5 GN
080  $9.00 ‌48.02.48.70 N23 base gasket

084  $12.0 ‌48.02.20.70 G7010 head gasket ∅41
086  $4.5000.00.00.00 N183 spark plug = NGK BR5ES

088  $2.00 00.00.00.00 UI7496 exhaust stud M6 x 26
090  $65.070.06.02.20 G7346/C   piston assy Std 40.0 x 17-12-18 GOL
090  N/A     70.06.02.22 G7346/C2 piston assy 1os 40.2 x 17-12-18
090  N/A     70.06.02.24 G7346/C4 piston assy 2os 40.4 x 17-12-18
090  N/A     70.06.02.26 G7346/C6 piston assy 3os 40.6 x 17-12-18
092  $6.00 00.00.00.00 G7096 spark plug cap plastic
093  N/A     00.00.00.00 SD462/3 stator plate ∅94 for 01.3239 points
094  N/A     48.70.95.70 G221/11 lubricating felt
095  N/A     35.70.79.00 G221/3 points and cond. screw
096  48.70.86.70 G26/2 = G221/6 condenser M17T 07.0074 0.28 μf, ∅18 x 21 photo
097  N/A     00.00.00.00 N14B internal spark coil
098  00.00.00.00 SD462/2 points 01.3239 photo
099 
$0.40 70.71.89.20 G221/8 thin lock washer ∅4 x 7 x 0.5
100  $1.20 35.71.57.50 G221/7 coil screw M4 x 25 slot
101  N/A     00.00.00.00 N14/C lights coil
102  N/A     00.00.00.00 N14/A flywheel Dansi MDP44 82 id x 110 od
146 $0.50  48.80.18.70 UI7191  start cable cap subst.  for 1L F5C 
photo
147 $4.00  48.80.25.70 G10       start cable spring subst. 6.5-7.0 id x 60-75
148 $3.00  48.80.24.70 M277     start cable pinch bolt for 1L P20 photo
149 $3.00  70.62.69.20 G000     start lever adjuster   for 1L A3a photo
150 $4.00  00.00.00.00 G000     Domino start lever anchor pin D14a

 

 

Benelli models with GK65 engines 1969-73

59cc horizontal cylinder 1-speed, automatic clutch

Benelli GK65 engine 59cc (44 x 39)

’70-72 Benelli Buzzer

’69-71 Benelli Hornet

 

 

 

 

 

 

 

 

GK65 engine: (Gentlemen Kickstart 59cc) engines are on 1970-73 US-model mini-cycles. The model names say “65” but the actual size was 59cc, not 65cc. The bore and stroke are 44 and 39 mm, so (44/2)*(44/2)*3.14*39/1000 = 59.27 cc. The GK and GK-65 engines have a two-piece transmission cover, different than a GM one-piece. They do not have pedals or a pedal chain.

These have Dansi ADP244S magnetos and front-facing carburetors, Dellorto SHA 14/12. 

 

 

Benelli GK65 engine parts

GK65 partial parts list

00#   price   1970#    description      specs
071  none   G244/26  start cable
o1A  none   G244/27  start cable
07none   G10  start spring
07$3.00 N277  start pinch bolt P20 photo

050  $0.30 MU280  head & ex nut M6
072  none   N134  magneto complete  Dansi ADP244S 
photo
B82 
none   G421 
piston bare ∅44 use #165
083  $8.00 G424 piston pin ∅12 x ?
084  $1.00 MU339 piston clip ∅12
085  $10.0 G591    piston ring Std 44.0 x 1.5 GN
085  none  G591/2 piston ring 1os 44.2 x 1.5 GN
085  none  G591/4 piston ring 2os 44.4 x 1.5 GN
085  none  G591/6 piston ring 3os 44.6 x 1.5 GN
105  
none  ‌B1348/2 spark plug = NGK BR6ES

108  none  G422 head gasket ∅45

110  $4.00 G7483 cylinder stud M6 x 105
111  $0.20 MU332 washer M6
112  none  N316 base gasket

117  $2.00 UI7496 exhaust stud M6 x 26
121  $00.0 G29/A   carburetor SHA 14/12

152  none   N134/A  flywheel ∅82 ∅110 aluminum Dansi ADP244S
153  none   G314/A  lighting source coil
154  none   G221/2  ignition source coil (with external ground wire that powers brake light)
155  $1.20 G221/7  coil screw M4 x 25 slot
156  $0.40 G221/8  thin lock washer  ∅4 x 7 x 0.5
157  none   SD401  screw set
158  $21.0 CS0004  points #01.3239  photo  (gap 0.015″)

159  $15.0 G221/6  condenser #07.0074  0.28 μf, ∅18 x 21 photo
160  $1.50 G221/3  points screw M4 x 8 small slot
161  none   SD426/3  stator plate bare ∅94  2+3 hole

165  none  G421/C   piston assy Std 44.0 x 17-12-18
165  none  G421/2C piston assy 1os 44.2 x 17-12-18
165  none  G421/4C piston assy 2os 44.4 x 17-12-18
165  none  G421/6C piston assy 3os 44.6 x 17-12-18

 

 

 


Benelli FA

January 21, 2021

Benelli models with FA engines 1960?-75

1960's Benelli moped engine

’60’s Benelli FA engine

49cc vertical cylinder 1-speed automatic clutch.

 

FA engine (Frizone Automatico) engine had an upright slanted forward cylinder, not horizontal like the GM or G2 motor. It was rounded everywhere, not mostly square like the 1970’s motors. The pedals were part of the motor unit, not separate like on the G2.

The 1965-69 Wards Riverside 150D and 250D mopeds, the 1974-75 Benelli 3FA moped. and 1976 Benelli Export FA had FA engines. The left grip was a twist grip that operated the starting clutch. Normally the bike is in pedal mode. Twist the left grip back to engage the motor for starting. Once started it is under automatic clutch control, engaged above 10mph and in neutral below about 5mph. The hand levers are hand brakes, left rear and right front. The controls are early Domino. Throttle is a wrap-around type.

 

 

Wards Riverside cylinder and piston

Wards Riverside cylinder and piston

17x12x18 Benelli

The Benelli FA and M4 cylinders are the same as the Benelli M4S cylinder on the 50cc Fireball, except the porting. The Fireball cylinder has a 17mm (for the Dellorto UA16 carb) intake port at the flange, while the FA (and M4?) have a 10mm intake port hole (for a Dellorto 14/12 carb). The exhaust port is taller and wider on the Fireball. The transfer ports and intake port are also wider and maybe taller.

The 1960’s Benelli FA, M4 and M4S piston is the same as the 1970’s Benelli G and G2 piston. They are all 40.0mm bore, 39 stroke, and use the same rings 40 x 1.5 FG. The exhaust has a screw-on mount, with M34-1.5 male thread on the exhaust, female on the cylinder.

 


Wards Riverside owners and assembly manual,
select photos showing original parts.

1965-67 Wards Riverside (Benelli FA engine)

Mopeds with manual starting clutches usually have an extra hand lever below the left handlebar, for starting. Instead of a start lever, Benelli has a start grip. You pedal the bike, then twist the left grip, to engage the engine. Then let go once the engine has started.

Date: The date of manufacture is not stated on the ID plate or anywhere else on the frame. On 250D models with original speedometers, there may be a date stamped in ink, on the bottom of the speedometer shell. Remove the speedometer to see it.

Here is a link to the 1965 Wards Riverside Service Manual

 

1965 Wards 250-D

Wards Product Codes 

FFA-61-14001A  1965-66 Riverside 250-D 1.5hp red/wht long seat 2.25-18
FFA-61-14018A  1965-66 Riverside 150-P 1.5hp red/wht solo  seat 2.25-18
FFA-61-14001B
  1966-67 Riverside 250-D 1.5hp red/wht long seat 2.25-18
FFA-61-14018B  1966-67 Riverside 150-D 1.5hp red/wht solo  seat 2.25-18

 

1965 Wards Riverside 150-D

1966 Wards Riverside 150-D

Wards Riverside

1965 Wards Riverside 250-D

 

 

 

 

 

 

 

 

 

 

 


This is an entire 1965-67 Montgomery Ward Riverside moped parts manual, condensed, colorized with prices, availability and specifications added. It is combined with a 1976 Benelli Export FA engine parts illustration and parts list. In ten years not much changed except the starting clutch and maybe something else.

On parts that have different sizes, the 1976 part numbers say the size in millimeters, here colored in orange.

 

 

Benelli 1976 FA engine parts (Export FA)

FA ’76 list

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Benelli 1966 FA engine parts (Wards Riverside 150-P, 150-D and 250-D)

FA ’66 list

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FA engine complete parts list:

66# 76#  price  0 ’76 part#    ’66 part#    description   specs
001 000  $0.00  00.00.00.00  MU1476  coil bolt M6 x ??
002 073  $0.20  95.00.02.06  MU332  washer M6
003 074  $0.30  92.60.22.06  MU280  nut M6-1.00
004 000  none.  00.00.00.00  I9161  ignition coil ’66 round can type
000 C72  $78.0 71.71.65.10  G000   ignition coil ’76 H79 E type Dansi photo
000 C72  $43.0 71.71.65.10  G000   same but good-used, both sold “as is”
005 000  $3.00  00.00.00.00  I9161/1  ground wire
006 119  $4.00  96.50.61.05  G7483  cylinder stud M6 x 105
007 047  none   35.71.70.00  B1348/2  spark plug NGK B6ES now BR6ES
008 C86  $6.00  45.71.74.00  G6076  spark plug cap modern plastic 
009 C73  $2.00 823.91.00.70 G25  spark plug wire 12″
010 043  none.  70.11.50.10  G7350  intake pipe ∅18 od
011 046  $0.00  70.11.55.00  G7015  intake gasket
012 045  $0.25  95.02.11.06  MU432  lock washer M6

013 000  $3.00  00.00.00.00  G7496  intake stud M6 x 30
000 044  $0.70  98.62.23.20  00000  intake bolt M6 x 20 allen 

014 00none.  48.09.39.70  G7947  starter lever-shaft ∅11
015 00none.  48.08.76.70  G7948 start lever inner
016 00$2.00  90.27.10.11  G7949  start shaft retaining ring external ∅11 x 1
017 00$0.00  90.70.61.07  G4  start shaft seal ring 10 id ?
018 019  none.  48.08.19.70  G7944/1  adjustment screw
019 017  none.  48.08.20.70  G7944/2  clutch shoe
020 018  none.  48.08.35.70  G7944/3  clutch shoe spring
021 00none.  48.08.55.70  G7946  clutch push rod ∅6 x 31
022 000  none.  00.00.00.00  G7945  thrust cap
023 015  $1.50  90.27.10.15  MU3813  retaining ring external ∅15
024 020  $1.50  90.27.10.10  MU8153  shoe retaining ring external ∅10
025 000  none.  00.00.00.00  G7944/5  washer M10
026 012  none.  48.08.26.70  G7944/6  starter clutch plate
027 016  $0.00  48.08.16.70  G5  washer 16 id?
000 011  $6.00  48.02.32.70  G418  retaining ring ∅95 x 2.0
028 021  none.  69.08.46.00  G7944/7  clutch drum with gear 
029 048  none.  70.02.24.00  G7825  cylinder head
030 049  $12.0  48.02.20.70  G7010  head gasket
031 050  none.  70.02.03.10  G7438  cylinder
032 051  $0.00  70.02.08.00  G7011/1  base gasket
033 033  $5.00  90.27.20.42  MU7062  retaining ring internal ∅42 x 1.7
034 034  $10.0  90.20.10.20  MU7056  right drive shaft bearing 6302 15-42-13
035 035  none.  70.21.36.10  G7987  secondary gear shaft
036 029  $0.00  91.60.03.37  MU3817  clutch woodruff key
037 037  none.  70.21.45.10  G7774  secondary shaft gear
038 038  $10.0  90.20.11.20  MU3061  left drive shaft bearing 6302Z 15-42-13 
039 039  $7.50  90.40.28.38  MU2265  drive seal 28-38-7
040 040  none.  70.33.05.10  G7340  drive sprocket
041 041  $0.00  70.21.93.00  G73440  sprocket nut
042 025  $0.00  48.21.93.70  L837  gear shaft nut
043 026  none.  70.21.58.10  G9  large primary gear
044 034  $10.0  92.20.10.20  MU7038  right gear shaft bearing 6003 17-35-10
045 035  none.  70.21.36.10  G7988 gear shaft
046 037  none.  70.21.45.10  G7039  small primary gear
047 038  $7.00  92.20.11.20  L746  left gear shaft bearing 6201  12-32-10
048 032  none.  70.01.42.10  G7777  left case plug
049 060  $1.20  98.62.03.45  M79  clutch cover screw M6 x 45 allen black
050 059  $0.80  98.62.03.25  MU1414/1  mag. cover screw M6 x 25 allen black
051 061  none.  70.00.16.10  G1  clutch cover
052 064  none.  70.00.49.10  G7092/1  dip stick
053 063  $0.00  70.08.38.10  G8  bushing with lip
054 070  $0.00  35.00.20.00  UI7080  dowel tube ∅6 ∅8? x 20?
055 059  $0.80  98.62.03.25  MU1224 case screw M6 x 25 allen black
056 067  none.  48.00.46.71  L492  breather
057 068  $0.00  90.71.40.80  L493  seal washer
058 069  none.  70.00.10.00  G7861  right case half
059 077  none.  90.40.19.27  MU7778  right crank seal 19-27-6   
060 078  $0.00  90.20.14.16  G7365  L & R crank bearing 6004 C3   20- 42-12
061 082  none.  70.06.44.10  G7943  right crank half
062 052  $10.0  48.06.08.70  G7347  piston ring 40.0 x 1.5 GN
062 000  $22.0  48.06.08.72  G7347/2   piston ring 1os 40.2 x 1.5 GN
062 000  none    48.06.08.74  G7347/4   piston ring 2os 40.4 x 1.5 GN
062 000  $10.0  48.06.08.76  G7347/6   piston ring 3os 40.6 x 1.5 GN

063 053  $47.0  70.06.04.00  G7346  piston bare (substitute)
064 056  $1.50  90.27.20.12  L339  piston clip ∅12
065 000  none.  00.00.00.00  G7116  connecting rod bare, for bushing
000 057  none.  48.06.16.70  G0000  connecting rod bare, for bearing
066 000  $0.00  00.00.00.00  G7019  piston pin bushing ∅12 ∅14?
066 054  $0.00  95.25.20.12  00000  piston pin bearing ∅12 ∅15?
067 055  $10.0  48.06.12.70  G7018  piston pin ∅12
068 000  none.  00.00.00.00  MU7112  rod bearing rollers
069 000  none.  00.00.00.00  G7111  rod bearing cage
000 058  none.  92.25.20.12  00000  rod bearing assembled
070 083  none.  70.06.50.00  G7115  crank pin
071 084  none.  70.06.43.00  G7119  left crank half
072 081  $2.00 ‌ 91.60.02.38  G7274  flywheel woodruff key M81 2.0 x 3.7
073 085  none.  90.40.15.25  G7342  left crank seal 15-25-5
074 088  $0.00  91.55.10.70  UI281  grommet
075 087  none.  70.00.07.10  G7862/2  left case half
076 000  $0.70  00.00.00.00  MU7084  lock washer M4 toothed
077 089  $1.30  98.20.04.10  MU1147  stator plate screw M4 x 10 slot
 Dansi magnetos: all ∅82 id rotors, ∅94 od stators xx  IIN means Internal spark, Int. ground, No brake light
66# 76#  price  0 ’76 part#    ’66 part#  xxxxxx  wires xxx EEB means External spark, Ext. ground, Brake light
078 000  none.  00.00.00.00  G221   magneto ign lts gnd ASL205NS ∅110 ⇐ EEB ’65-67 Wards Riverside
078 000  none.  00.00.00.00  G7094 magneto ign lts xxx
MSL105 xx ∅110 ⇐ IIN ’65-73? Export FA
000 090  none.  70.71.24.00  G000   magneto ign lts xxx
 100844   xx ∅103 ⇐ EIN ’73-80? Export FA
079 091  $1.80  95.10.12.75  UI7091  flywheel washer ∅9 ∅17 inner teeth
080 092  $0.00  92.75.00.73  I9020  flywheel nut M8-1.0 x ?
081 093  none.  70.00.02.10  G7767  magneto cover
082 000  none.  00.00.00.00  M93  MW name plate
083 000  none.  00.00.00.00  B1219  name plate rivet
084 098  none.  70.12.08.00  G7840  exhaust header pipe
085 096  $0.00  70.12.03.00  G7009  exhaust seal ring ∅30? od
086 097  none.  70.12.02.00  G7763  exhaust nut M34-1.50
087 099  none    70.12.69.00  G7841/1  muffler clamp
088 100  none.  70.12.30.00  G7841  muffler 32 id rear
089 000  $2.00  00.00.00.00  MU614C  muffler bolt w/nut M8 x 15
090 000  $33.0  00.00.00.00  G7918/2  baffle 31.8 x 300 (Tomos substitute)
091 000  none.  00.00.00.00  G7918/2  baffle screw
092 106  $2.00  91.77.00.92  G7085  pedal pin ∅9.0
093 000  $18.0  00.00.00.00  G7087/C  pedal set replacement photo
094 000  $35.0  00.00.00.00  G7923/C  pedal crank set 502 replacement
094 105  none   70.26.15.10  G0000  right pedal crank 502R rep. (needs high offset)
094 117  $20.0  70.26.15.11  G0000  left pedal crank 502L replacement
095 000  none.  96.50.60.80  G105    case stud M6 x 80 use bolt
000 071  $1.20  98.62.03.70  G0000  case bolt M6 x 70 allen
096 000  none.  96.50.60.65  G7013  case stud M6 x 65 use bolt
000 072  $1.20  98.62.03.55  G0000  case bolt M6 x 55 allen
097 070  none.  35.00.20.00  G7356  spacer ∅6 x 20?
098 000  none.  00.00.00.00  MU7075  bushing circlip ∅20? external
000 108  $1.50  90.27.11.16  00000  pedal shaft circlip ∅16 external
099 000  none.  00.00.00.00  G7110 kick-starter right bushing with clip groove
100 107  none.  90.40.16.25  MU3796  pedal shaft seal 16-25-5
101 110  none.  70.26.67.00  G7055  pedal shaft inner spacer ∅17
102 109  $0.00  70.26.74.00  G7354  pedal shaft washer
103 112  none.  70.26.66.10  G368  pedal shaft gear
104 113  none.  70.26.65.10  G7358  engage dog
105 114  none.  70.26.52.00  G7072  engage dog spring
106 115  none.  70.26.53.11  G7348  pedal shaft
107 036  $0.00  70.01.76.00  G7138  case stud M6 x ??
108 000  none.  00.00.00.00  G7370  pedal shaft bushing
109 079  $0.00  90.71.40.62  L417  drain plug seal washer 
110 080  $0.00  98.05.43.10  MU234  drain plug
111 000  none.  00.00.00.00  G221/2  ignition source coil (with external ground wire for brake light)
111 000  none.  00.00.00.00  G0000   internal spark coil for MSL105
000 157  none.  70.71.51.20 G0000  ignition source coil for 100844
112 156    48.70.86.70  G221/6  condenser #07.0074  0.28 μf, ∅18 x 21 photo
113 164  $1.50  35.70.79.00  G221/3  points screw M4 x 8 small slot
114 000  none.  00.00.00.00  G221/1  stator plate bare ∅94  2+3 hole
000 155  none.  70.70.22.20  G0000  stator plate bare ∅94  2+3 hole for 100844

115 000  none.  00.00.00.00  G221/4  points #01.3236 photo  (gap 0.015″)
000 159  none.  70.70.88.20 $16.0  points #M14 for 100844

116 000  none.  00.00.00.00  G221/10  flywheel ∅82 ∅110  Dansi ASL205NS photo 
000 162  none.  70.71.16.20  GG0000  flywheel ∅82 ∅103  Dansi   100844  
photo
117 000  none.  00.00.00.00  G221/9  lighting coil 6V 28W = 21W head + 5W tail + 2W speedo
000 158  none.  70.71.50.20 G0000  lighting coil for 100844

118 163  $0.40  70.71.89.20  G221/8  thin lock washer  ∅4 x 7 x 0.5
119 000  $1.20  35.71.57.50  G221/7  coil screw M4 x 25 slot
000 161  $0.00  35.71.55.00  00000  coil screw M4 x ?? slot

120 164  none.  48.71.57.70  G221/5  screw set
121 160  none.  48.70.95.70  G221/11  lubricating wick (felt)
122 100  $65.0  70.06.02.20  G7346/C  piston complete modern 40.0 x 17-12-18 GOL made in Italy
122 100  none.  70.06.02.22  G7346/C2  piston complete  1st  o.s 40.2 x 17-12-18
122 100  none.  70.06.02.24  G7346/C4  piston complete 2nd o.s 40.4 x 17-12-18
122 100  none.  70.06.02.26  G7346/C6  piston complete 3rd o.s 40.6 x 17-12-18

123 000  none.  00.00.00.00  G7116/C  connecting rod assy for bushing
000 154  none.  70.06.40.10  G00000  connecting rod assy for bearing
124 042  $70.0  70.11.26.00  G29  carburetor Dellorto SHA 14/12 genuine, modern (not all metal)  
124 000  $75.0  00.00.00.00  G29  with correct #58 jet clamp sleeve, air cover, screen and clip
125 146  $5.00  49.93.87.00  DE1104/C  throttle cable adjuster w/nut A13
126 145  $2.00  43.93.28.00  DE3318  top screw M4-0.75 x 14
127 135  $16.0  43.93.50.00  DE6110/C  carb top assy good-used
128 142  $10.0  43.93.75.00  DE6108  throttle slide #1 good-used
129 136  $3.00  43.93.22.00  DE6111  top gasket
130 140  $2.00  43.93.63.00  DE3606  idle screw spring
131 141  $4.00  43.93.86.00  DE6140  idle speed screw
132 126  $2.00  46.93.86.00  DE6305  carb clamp screw M6
133 127  $2.50  43.93.76.00  DE6304  clamp screw nut M6
134 000  $0.00  00.00.00.00  DE3724  intake pipe restrictor/reducer ∅12-to-10 ?
135 134  $5.00  46.93.89.00  DE6448  clamp sleeve ∅20-to-18
136 123  $2.00  46.93.47.00  DE6123  float gasket round but goes in D-shaped groove
137 122  $5.00  43.93.44.00  DE6107  float bowl metal used
138 121  $4.00  43.93.45.00  DE3598  float bowl screw M4-0.75 x 18
139 133  $5.00  35.93.57.00  DE1486/58  main jet 58
140 125  $2.00  43.93.31.00  DE4560  float hinge pin Ø2.0 x 16.5 
141 124  $18.0  43.93.30.00  DE6122  float white hollow plastic 3.5 grams
142 132  $10.0  43.93.48.00  DE2838  float needle valve with  viton rubber tip
143 131  $5.00  00.00.00.00  DE6109  fuel filter disk
144 130  $8.00  00.00.00.00  DE6106  fuel inlet banjo, metal angled out, good-used
144 130  $7.00  00.00.00.00  DE9249  fuel inlet banjo, black plastic angled
145 129  $1.50  00.00.00.00  DE3385  seal washer 5 x 9
146 128  $5.00  00.00.00.00  DE4190  fuel inlet screw M5-0.75 x 15
147 148  $10.0  70.93.10.20  DE6183  air cover #53051a 
147 148  $17.0  00.00.00.00  DE0000  air cover set #53051 3-piece 53051 a,b,c
148 147  $9.00  43.93.25.00  DE6117  air filter metal #53051c
149 144  $3.00  00.00.00.00  DE6159  air filter gasket
150 139  $3.00  00.00.00.00  DE5417  choke pivot screw
151 138  $3.00  00.00.00.00  DE6105  choke spring
152 137  $7.00  00.00.00.00  DE6114  choke plate-lever medium
153 149  $6.00  70.93.42.20  DE6235  air cover clip #53051b
154 076  $0.80  92.60.22.08  MU187  nut M8
155 075  none.  96.50.80.98  H8256  case stud M8 x 98
156 086  none.  70.00.09.00  G7830  case gasket
157 065  none.  70.00.06.00  G7835  clutch gasket
158 024  none.  70.07.03.10  G3  clutch drum bushing
159 000  none.  00.00.00.00  G244/3  start cable for twist control 2T 52 x ?? use 1T
000 001  none.  00.00.00.00  G0000   start cable for lever control 2L 52 x ?? use 1L
159 000  $12.0  00.00.00.00  G0000   start cable for twist control 1T 52 x 57″

000 00$10.0  70.09.30.10  G244/20 start cable for lever control 1L 52 x 57″
000 C41  $3.00  70.62.69.20  G7/4 00 adjuster for 1T,1L start cable A3a see below 41
000 C35a $4.50  00.00.00.00  Gooo    cable anchor pin D14a substitute image see 35a
000 00$3.00  48.80.24.70  M277    pinch bolt for 1T,1L start cable P20 photo
000 00$0.50  48.80.18.70  UI7191 stop cap   for 1T,1L start cable F5C photo 
160 00$4.00  48.80.25.70  G10 oo  start cable spring subst. 6.5-7.0 id x 60-75
161 000  none.  00.00.00.00  G7944/C  clutch complete ’66
000 165  none.  70.08.00.10  000000   clutch complete ’76
162 000  none.  00.00.00.00  G79  crankshaft with piston pin bushing
100 152  none.  70.06.40.10  000  crankshaft with piston pin bearing
163 150  none.  70.99.90.20  G242/1  gasket set
164 151  none.  69.99.95.01  G243/1  seal set 5-piece
164 151  none.  69.99.95.01  G243/1  19-27-6, 15-25-5, 28-38-7, 16-25-5, 16-25-5
165 000  $0.00  00.00.00.00 G29/1  throttle cable 2-ended (for wrap-around throttle)
000 120  $0.00  35.11.75.40  00000  throttle cable 1-ended (for slide-type throttle)
166 F32  $1.00 823.94.50.80 G7187/3  fuel hose 12″ clear 3/16″id 5/16″od

C. 1976 Benelli Export FA  Controls and wheels

 

C. ’76 list

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F. 1976 Benelli Export FA Frame parts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R. 1966 Wards Riverside 150D frame parts, 250D #14001 add-ons are at bottom

R. ’66 list

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The rear sprocket has a 36.5mm centering hole (not 39.5), and a 62mm bolt hole spacing diagonally.

 

 

 

 

 


Minarelli G1 and G1R

January 19, 2021

Minarelli G1

Minarelli G1-KS

Minarelli G1R

Minarelli G1R-KS

 

 

 

 

 

 

 

G1 and G1R have a 1-speed automatic with pedals, and same bottom-end parts as V1P.

G1-KS and G1R-KS have a 1-speed auto, kick start, and same bottom-end parts as V1P-KS.

 


1. 1972-85? Minarelli G1, G1-KS

Minarelli G1 and G1-KS (1972-85?)
figure Minarelli# qty MMI# price  description
00015 15.0005.9 1 5640  none  carburetor Dellorto SHA 14/9  jet #47
00015 15.0016.9 1 5650 $70.0 carburetor Dellorto SHA14/12 jet #52
00015 15.0016.9 1 0000 $00.0 ∅18 sleeve, no air cover, no cable pipe

00019 19.0304.0 1 0000  none  cylinder S40 all-iron, M28 ex. thread
00031 31.0010.6 1 0000 $12.0 air cover F27 large sloping
00031 31.0005.6 1 0000 none  air cover 10236 cylindrical

00062 71.0410.0 1 4540 none  piston kit 38.8 rings 1.5
00062 71.0410.0 1 4540 $60.0 piston kit 38.8 GOL 0034

00062 71.0460.7 1 4550 $73.0 piston kit Ø39.0 (1st oversize)
00062 71.0460.7 1 4560 none  piston kit Ø39.2 (2nd oversize)
00062 71.0460.7 1 4570 $73.0 piston kit Ø39.4 (3rd oversize)
00077 77.0152.0 1 0000  none  head (testa) SPORT
00082 82.0002.9 1 0000  none  magneto
Bosch 0212.005.027 ∅80 Ο
00111 11.0132.9 1 W8A  $5.00 spark plug W145T1=W8A=BR5HS
00112 11.0203.0 1 5520 $7.00 spark plug cap for ∅5 wire
00212 21.0007.7 1 0000  none  clutch cover metal natural
00212 21.0209.7 1 5262  none  clutch cover metal black
00214 21.0352.0 1 0000  none  magneto cover grey
00214 21.0353.0 1 0000  none  magneto cover black

00381 38.0010.0 1 4465  none  late cone crank G1,V1P M10-1.25 LH
00000 00.0000.0 1 4465  none  rod Ø15.00 x 14 for needle bearing
00582 58.0220.0 1 4800
$12.0   9 tooth sprocket (1hp, 20mph)
00582 58.0221.0 1 4810 $19.0 10 tooth sprocket (25 or 30mph)
00582 58.0222.0 1 4820 $15.0 11 tooth sprocket (2hp, 30mph)

00681 68.0115.0 2 4640 $10.0 piston ring (each) 38.8 x 1.5 GN
05113 51.0301.9 1 4475 $15.0 piston bearing Ø12 Ø15.00 x 15
05320 53.0302.0 1 0000 none  base gasket ∅44 40×40
49005 49.0018.0 1 5880 $4.00 air cover clamp with screw
49046 49.0326.0 1 6275 $1.00 cone-clutch lock nut 10-1.25×6 LH
49015 49.0125.8 1 4730 $2.00 key 3.0 x 3.6 x 9.5 M85 for Bosch

49040 49.0312.0 1 4750 $7.00 flywheel nut (dado) M10-1.25 x 14 hex 15
49084 49.0509.0 1 0000 $3.50 cylinder stud M6 x 109 (110)

Magneto Parts for Bosch 0212.005.027 ∅80 2-wire, int. spark
00821 82.0001.6 M31  1 $15.0 points M31 with eyelet wire
00823 82.0130.6 M32  1 $15.0 condenser M32 with screw post
00828 82.0014.6 0000 1  none  stator assy Bosch
00826 82.0202.6 0000 1  none  flywheel ⇒ Bosch

Minarelli G1-KS on ’80-82? Italjet M5C, ’82-84? Italjet M5D

 

 


2. 1979-85? Minarelli G1R, G1R-KS

Minarelli G1R and G1R-KS (1979-85?)
figure Minarelli# qty MMI# price  description
00015 15.0015.9 1 5650 $70.0 carburetor Dellorto SHA14/12 jet #52
00015 15.0015.9 1 0000 $00.0 ∅18 sleeve, no air cover, no cable pipe
00019 19.0046.0 1 0000  none  cylinder sleeved alum. 38.8 S40 Radiale
00031 31.0010.6 1 0000 $12.0 air cover F27 large sloping
00062 71.0419.0 1 0000  none  piston kit 38.8 rings L2.0+1.5
00077 77.0172.0 1 0000  none  head 38.8 grey Radiale
00077 77.0421.0 1 0000  none  head 38.8 black Radiale
00082 82.0029.9 1 0000  none  magneto Ducati 31.03.73
00381 38.0012.0 1 0000  none  crankshaft (imbiellaggio)
00681 68.0115.0 1 4640 $10.0 lower ring 38.8 x 1.5 GN
00682 68.0116.0 1 0000  none  upper L-ring 38.8 x L2.0
05320 53.0306.0 1 0000 none  base gasket ∅47 48×48
49084 49.0513.0 4 0000 $3.50 cylinder stud 7 x 118.5 (120)

Magneto Parts for Ducati 31.03.73 ∅80 ⇒ 2-wire, ext. spark
figure Minarelli# qty MMI# price  description
00821 82.0011.6 1 M18   $00.0 points M18 ??
00823 82.0134.6 1 M17T $00.0 condenser M17T ?? (∅17.9) use M17

Minarelli G1R-KS on ’80-82 Italjet JC5C, ’82-84 Italjet JC5D