Contents:
1. Identification
1974 – 79 R2
1979 – 85 R7ST
1985 – 89 R7WT
1989 – 95 R7TB
1995 – 97 R7TB
1998 – 04 R7E Express, R7ES Mariner
2005 – on R7E2 Express
2011 – on R70
2. Parts Info
1. Identification
R2 1974 to 1979
frame# 000001 to 003999
3.50-5 and 4.00-5 tires, 6 volt lights
Morini S5K2 engine, points ignition
chrome fenders, curvy handlebar
R2 “Paparino” had a Franco Morini S5K2 engine, 50cc limited-power kick-start one speed automatic. Top speed 22 mph (35 km/h). It folds up super small in just 5 seconds!
R7ST 1979 to 1985
frame# 004000 to 013999
2.50-8 tires, 6 volt lights
Di Blasi M1 engine, points ignition
chrome fenders, H type handlebar
R7ST had a new engine called M1, designed and made by DiBlasi. It was made to be compact and light weight. Bore and stroke were 39 x 41.8 mm, comp ratio 8.7, horsepower 1.25. It had an expanding pulley with a V-belt (a variator) like a French moped, kick start, and a 415 chain final drive with 9 x 42T sprockets. The cylinder and piston are the same as a ’70’s Motobecane AV7. It had a Dellorto SHA 14/12 carburetor with size 54 jet. The wheels and tires were new, 2.50-8, but had the same 13 inch outer diameter as the previous 4.00-5 tires. The Huret speedometer was way up on the right handlebar, so the speedo cable was long and straight. That solved the problem of broken speedo cables on the R2, which had a short S shaped cable.
R7ST was the Euro version. Engine stop, horn and light switch were all on the left handlebar. The magneto-generator produced 6 volt AC 18 watts, for a 3 watt tail light and a 15 watt headlight or parking light. The ignition part of the magneto-generator was completly separate from the lights. The Huret speedometer said kilometers.
R7ST-US was the United States (US), Great Britian (GB) and Switzerland (CH) version. Engine stop switch was on the right. Horn/light switch was on the left. The switches had English words on them saying what they do. The magneto-generator produced 6 volt AC 25 watts, for a 5 watt tail light and a 20 watt headlight. The ignition part of the magneto independently produced 10 watts of power for a brake light, by using an external ignition source ground wire (blue). The blue must always go to ground (frame or engine case) in order to have spark. The Huret speedometer said miles.
R7WT 1985 to 1989
frame #014000 to 019999
4.00-5 tires, 6 volt lights
Di Blasi M1 engine, points ignition
chrome fenders, H type handlebar
R7WT was mostly the same as R7ST except the wheels and tires changed back to 4.00-5.
R7WT for most of Europe and the world. It had a 6 volt 18 watt magneto. The lights were smaller and less watts. No brake light. One left-side handlebar lights/horn/engine-stop switch. It had a CEV 6931 (CEV #04394) magneto with internal ignition ground, external spark coil. Source coils are 04233 lights and 04277 ignition in the parts list, but at least some have an 04235 ignition spark coil and no external spark coil. All the other parts (points, condenser, flywheel, etc) are the same as the USA version.
R7WT-US was for United States (US), Great Britain (GB) and Switzerland (CH). It had a 6 volt 25 watt magneto. The lights were bigger. There was extra equipment for a brake light. Two handlebar switches, right-side engine stop, and left-side lights/horn. These were the CEV “diamond” type. The points-type magneto was CEV 6932 (CEV04212), with external ignition ground, external spark coil. The blue wire must be grounded to have spark. This was to meet the legal requirement that the headlight must not get dim when the brake light goes on.
Di Blasi magneto part numbers are CEV-Pagani numbers with the prefix PG (for Pagani-CEV).
R7TB 1989 to 7/95
frame# 020000 to 024999
4.00-5 tires, 6 volt lights, low headlight
Di Blasi M1 engine, CDI ignition
plastic fenders, T type bar (or clamp-on)
’89-95 R7TB had a low headlight. The handlebar at first was the T-type, and then changed to the clamp-on type. The M1 engine had the following improvements. The ignition became electronic and maintenance-free. The lights generator made more more watts. A solid-state electronic voltage regulator #2004 made the lights not get too bright when going fast, yet not get too dim when stopped at a light idling. There was one lighting equipment version, 6 volt 40 watt.
R7TB 7/95 to 1997
frame# 025000 to 029999
4.00-5 tires, 12 volt lights, low headlight
Di Blasi M1 engine, CDI ignition
plastic fenders, clamp-on handlebar
1995-97 R7TB was mostly the same except the lights changed from 6 to 12 volt.
R7TB was for most of Europe and the world. It had a 12V 40W IDM magneto #725. The lights were the same. No turn signals. No brake light. One left-side handlebar lights/engine-stop switch #792.
R7TB-US was for United States (US), Great Britain (GB) and Switzerland (CH). It had a 12V 60W IDM F085 magneto DiBlasi# 2002. Turn signals. There was extra equipment for a brake light. Two handlebar switches, right-side engine stop/turn #794, and left-side lights/horn #792. These were CEV integrated black plastic switches that fit into the all-black Domino controls. The headlight became square in 1997.
R7E 1998 to 2004
frame# 030000 and up
4.00-5 tires, 12 volt lights, high headlight
Di Blasi M1 engine, CDI ignition
plastic fenders, bolt-on handlebar
R7E has the same M1 Motobecane-based engine, and an improved final drive, with a cogged belt, instead of a chain. The engine pulley drives the V-belt, which drives a rear pulley, which drives the cogged belt, which drives the rear wheel. For the cogged belt #281 see Parts/Drivetrain/Belts. Newer and flat style CEV tail light.
R7E was for most of Europe and the world. 12V 60W IDM F085 magneto DiBlasi# 2002 and lights were the same. Turn signals. No brake light. Two CEV integrated handlebar switches, right-side engine stop/turn #794, and left-side lights/horn #792.
R7E-US was for United States (US), Great Britain (GB) and Switzerland (CH). 12V 60W IDM F085 magneto DiBlasi# 2002. Turn signals. There is extra equipment for a brake light. Two handlebar switches, right-side engine stop #2112, and left-side lights/horn/turn #2111. These are CEV integrated black plastic switches that fit into the all-black Domino “80’s” controls.
R7E2 2005 to now
frame# 30000 and up
4.00-5 tires, 12 volt lights
Di Blasi M1 engine, CDI ignition
plastic fenders, air pollution equipment
R70 2011 to now
frame#
4.00-5 tires, 12V volt lights, LED rear
48 volt 1.15 kw electric motor
lithium battery, 48-12V converter
plastic fenders, bolt-on handlebar
R70 is electric. Instead of a gas tank it has a long detachable battery. The wheels are the same as R7E-V2 with 4.00-5 tires and 70 mm drum brakes. The fenders, handlebars, seat and other things are also the same as R7E-V2.
2. Parts Info
Wheels and Axles ruote e assi
R2, R7ST, R7WT wheels: ’70’s-80’s wheels had loose bearings and threaded 11 mm axles. The axles did not slide out. Threaded cones were the inner bearing race, press-in cups were the outer bearing race, and ten 1/4″ balls were in between the races.
R7TB, R7E wheels: ‘90’s-on wheels had press-in sealed bearings and smooth 10 mm axles. The axles slide out once one of the inner nuts is removed. The bearings are one-piece deep groove type aka “sealed”. There is no central tube between the bearings to support the tightening load of the axle nuts. Instead there are thin nuts required on both sides of the axle. If either inner nut is missing, the wheel freezes up and the bearings get crushed when the axle nuts are tightened.
Electrical System sistema elettrico
1979-82 R7ST and 1982-89 R7WT
1979-82 R7ST-US and 1982-89 R7WT-US
1989-95 R7TB, 1989-95 R7TB-US
1995-97 R7TB, 1995-97 R7TB-US
1995-97 R7TB-US, 1998-05 R7E and R7E-US
Controls commandi
Since the mid-1970’s US motorcycles and mopeds were required to have the engine stop button reachable with the right thumb, without removing the hand from the handlebar. Since that time European motorcycles and mopeds were required to have it on the left side. You can tell a US model from an EU model by the location of the engine stop button. Left is EU, right is US.
’91-95 R7TB, R7TB-US
’95-97 R7TB, R7TB-US
Speedometer tachiometro
Engine motore
M1 engine case: The right engine case half has threaded mount holes and centering ridges for the stator base plate. The 1979 to 7/95 R7ST, R7WT, R7TB had CEV magnetos 6956, 6931, 6932 and 6477 with 80 mm 2-bolt stator base plates. The 7/95 and later R7TB, R7E and R7E-V2 had Ducati or IDM F085 magnetos with 94 mm 2-bolt stator base plates. The post 7/95 case had both stator mounts 80 and 94. It interchanged with the pre 7/95 case, so the part number did not change.
Many other Di Blasi parts were changed or improved without changing the part number, as long as they could correctly replace the previous part version.
Crankshaft right end: The right crankshaft tapered end holds the flywheel precisely. The taper angle has one standard. The diameter has two standards. A woodruff key locates the flywheel at the correct ignition timing angle. The key width is 3.0 mm. The Di Blasi R7 timing angle is the same as a late 70’s or 80’s Minarelli V1, because they both used, at different times, the same CEV 6931 or 6932 magneto-flywheel.